Product Introduction
The DS450-4G/P/L Automatic Pouch Filling and Sealing Machine is a multi-lane packaging solution engineered for stable, high-throughput production of small sachets. Designed to run composite packaging films and to handle liquids, powders, and granules, it integrates bag forming, filling, sealing, and cutting in a single automated workflow. A motor-crank heat-sealing bag pulling system with encoder-controlled sealing action helps maintain consistent bag length and sealing quality during continuous operation. The machine supports 4 to 9 lanes (columns) depending on bag size requirements, making it a practical choice for factories pursuing higher output without sacrificing sealing reliability.
Product Advantages
High Efficiency Multi-Column Output
With a multi-column structure (4–9 columns), the machine increases production efficiency per cycle. Typical running speed reaches 30–60 cuts per minute in 4-column configuration, while actual output may vary with product flowability, viscosity, and measured material stability.
Reliable Sealing for Different Product Types
The sealing system is designed for consistent performance across a wide range of products. The back seal is clean and pattern-free for a neat appearance, while the horizontal seal adopts a single-sided diagonal mesh pattern (1mm spacing) to enhance sealing strength. For liquid applications, a 1mm leak-proof line on the horizontal seal improves anti-leak performance.
Flexible Sachet Design with Easy-Tear Options
The machine supports point-shaped easy-tear mouths and can be configured with an independent easy-tear device to meet consumer-friendly opening requirements. This is especially suitable for single-serve samples and retail sachets.
Safety-Focused Standard Configuration
Standard safety protection includes three-color alarm tower lights, Panasonic safety door detection switches, and emergency stop switches. Heating zones and mechanical motion areas are clearly marked with safety signs to improve operational safety and compliance on the shop floor.
Stable Control Components and Industrial Build
Electrical components from Schneider or OMRON are used to enhance long-term stability and serviceability. The overall equipment structure is robust and designed for continuous production environments.
Technical Specifications
| Product Type | Automatic Pouch Filling and Sealing Machine (multi-lane) |
| Working Voltage | 380V / 50Hz, three-phase; 8–18 kW (depends on number of columns) |
| Packaging Speed | 30–60 cuts/min × 4 columns (actual speed depends on material condition) |
| Applicable Columns | 4–9 columns (determined by bag size; bag width specification cannot be changed once configured) |
| Packaging Capacity | 1–50 ml |
| Packaging Film | Composite packaging materials |
| Max Film Width | MAX 450 mm (standard with one set of bag-making specification; no flash) |
| Bag Making Range | Bag width: 20–50 mm; Bag length: ≤150 mm or ≤180 mm (choose one) |
| Bag Pulling Method | Motor crank type heat sealing bag pulling (encoder controls sealing action) |
| Horizontal Sealing Width | 8–10 mm, single-sided diagonal mesh pattern (1 mm spacing) |
| Back Sealing Width | 4–6 mm, no pattern |
| Horizontal Sealing Leak-Proof Line | 1 mm (for liquid packaging) |
| Sealing Form | Twisted edge adhesive sealing |
| Easy-Tear Options | Point-shaped easy-tear mouth; optional double easy-tear mouth (independent device) |
| Measurement Accuracy | ±1% to ±10% (depends on packaging material and quantity) |
| Gas Source Pressure | 7–8 kg |
| Gas Consumption | 1.8 m³/min |
| Electrical Components | Schneider or OMRON |
| Standard Safety Configuration | Three-color alarm light, Panasonic safety door detection switches, emergency stop switches; safety signs for heating and mechanical action areas |
| Applicable Materials | Liquids, powders, granules/particles (depending on dosing and configuration) |
| Machine Weight | 600 kg |
Application Fields
This automatic multi-lane pouch packing system is suitable for industries requiring efficient production of small sachets, including:
- Food & Beverage: sauces, condiments, honey, edible oil samples, beverage concentrates, seasoning powders, sugar, salt, instant drink powders
- Daily Chemicals: shampoo, shower gel, detergent liquids, hand sanitizer, cosmetic samples, creams (depending on filling system)
- Pharmaceutical & Healthcare: oral liquids, gels, powders, granules, nutraceutical samples (subject to compliance requirements)
- Agriculture & Chemicals: soluble powders, granules, and measured liquid additives (with appropriate corrosion-resistant options if needed)
