4-Lane Heat-Sealing Packaging Machine for Snus & Nicotine Pouches
This 4-lane heat-sealing packaging machine is designed for high-efficiency, stable, and hygienic sachet packing of oral smoke particles, snus, and nicotine pouch-related granules. With multi-lane synchronized forming, filling, sealing, and cutting, it delivers consistent small-dose packaging (0.4–0.6 g per bag) while supporting composite films such as BOPP/PE. The machine integrates reliable control, accurate metering options for dry or wet particles, and a GMP-oriented structure suitable for modern production environments.
Product Advantages
High Throughput Multi-Lane Output
Four lanes run in parallel to increase productivity while maintaining compact bag dimensions. The system achieves 30–45 bags/min per lane (up to 120–180 bags/min total, depending on material characteristics, film, and settings), making it suitable for scaling snus or nicotine pouch packing lines.
Stable Heat Sealing and Clean Bag Appearance
The machine uses back sealing with left/right overlapping for a neat finish. Vertical and horizontal sealing widths are optimized for reliable closure, and horizontal sealing supports both plain and mesh patterns via two sets of heat sealers, helping accommodate different packaging film requirements and brand preferences.
Flexible Cutting Options
Two cutting styles—flat cutting and saw-tooth cutting—are available through dual cutter sets, enabling easy adaptation to downstream handling, tear performance expectations, and preferred edge appearance.
Reliable Control System with Safety and Alarms
An Inovance 7-inch color touchscreen paired with an Inovance PLC provides error prompts and self-diagnosis. Alarm logic covers conditions such as film shortage, safety door open, and abnormal operation, supported by a three-color stack light for clear shop-floor visibility.
GMP-Oriented Machine Structure
The frame, electrical cabinet, and key areas are built with stainless steel 304 or aluminum alloy, and material-contact parts are stainless steel 304 to support cleanliness and routine sanitation. A dust removal device above the horizontal seal (including vacuum cleaner) further helps reduce powder/particle accumulation during operation.
Easy Setup and Efficient Film Handling
The design includes a quick film connection workbench and a manual deviation correction system. Film feeding uses gravity active feeding, and film separation is handled by a 4-row electric roller system for stable tracking and smooth forming.
Accurate Small-Dose Metering Options
Two dedicated 4-lane metering modules are available to match material conditions: a horizontal screw metering solution for dry particles and a turntable metering solution for wet particles. Both are designed for quick disassembly and cleaning, with auxiliary air-blowing assistance and anti-bridging material breaking mechanisms in the hopper.
Technical Specifications
| Item | Specification |
|---|---|
| Machine Type | 4-lane heat-sealing packaging machine |
| Applicable Product | Oral smoke particles / snus-type granules (by sample) |
| Packaging Capacity | 0.4–0.6 g per bag |
| Measuring Accuracy (system) | ≤ ±10% (material-dependent) |
| Packaging Speed | 30–45 bags/min per lane × 4 lanes |
| Bag Size (single lane) | Bag length: 20–50 mm; pouch width: 13 mm |
| Film Width (single lane) | 30 mm |
| Total Packaging Film Width | 120 mm |
| Sealing Style | Back sealing (no pattern), left/right overlapping |
| Sealing Width | Vertical: 4 mm; Horizontal: 5 mm |
| Horizontal Sealing Pattern | Plain and mesh pattern; 2 sets of heat sealers |
| Cutting Method | Flat cutting and saw-tooth cutting; 2 sets of cutters |
| Packaging Film Material | Composite films (e.g., BOPP/PE) |
| Power Supply | AC 220V / 50Hz |
| Installed Power | 3 kW |
| Compressed Air / Gas Consumption (machine) | 6 kg; 0.6 m³/min |
| HMI & Control | Inovance 7″ color touchscreen + Inovance PLC (Chinese UI), self-diagnosis, alarms, stack light |
| Temperature Control | 6-channel Omron temperature controller with temperature deviation alarm |
| Pneumatics | Taiwan Airtac |
| Electrical Components | Schneider or OMRON |
| Film Feeding | Gravity active film feeding; 4-row electric roller film separation |
| Bag Pulling (horizontal seal pulling) | Inovance servo motor control |
| Safety | Standard safety door switch (Panasonic door safety switch) |
| Photoelectric Function | None |
| Dust Management | Dust removal device above horizontal seal (incl. vacuum cleaner) |
Metering Device Options
Option A: LG-4 4-Lane Horizontal Screw Metering (Dry Particles)
| Item | Specification |
|---|---|
| Measuring Range | 0.4–0.6 g/bag |
| Measuring Method | Horizontal screw |
| Accuracy | ±1–10% (depends on material properties and filling speed) |
| Drive | Stepper motor |
| Feeding Assistance | Compressed-air assisted blowing feeding |
| Hopper Function | Integrated rotating material breaker to improve flow and dosing consistency |
| Material / Finish | Exterior: 304 or aluminum alloy; contact parts: stainless steel 304 |
| Maintenance | Easy disassembly and cleaning |
| Air Consumption | 6 kg; 0.8 m³/min |
| Power | AC 220V / 50Hz; 0.4 kW |
Option B: TB-4 4-Lane Turntable Metering (Wet Particles)
| Item | Specification |
|---|---|
| Measuring Range | 0.4–0.6 g/bag |
| Adjustment | Adjustable measuring cup |
| Accuracy | ±1–10% (depends on material properties and filling speed) |
| Drive | Motor with divider |
| Auxiliary Air Control | Precision throttle valve controls air blowing and discharge assistance |
| Hopper Function | Integrated rotating material breaker to improve flow and dosing consistency |
| Material / Finish | Exterior: 304 or aluminum alloy; contact parts: stainless steel 304 |
| Maintenance | Easy disassembly and cleaning |
| Gas Consumption | 6 kg; 0.8 m³/min |
| Power | AC 220V / 50Hz; 0.4 kW |
Application Areas
This machine is suitable for multi-lane sachet packaging in industries requiring small-dose, high-speed heat sealing, including snus and nicotine pouch granule preparation lines, oral smoke particle packaging, and other dry or mildly moist granular products that fit the 0.4–0.6 g dosing range. It can be deployed in factories seeking GMP-aligned materials and easy-clean design for routine production changeovers.
