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Packmate (GuangDong) Co., Ltd., a leader in intelligent packaging solutions with over three decades of engineering excellence, introduces its state-of-the-art Rapid Multi-Lane Packaging System. This high-performance machine is specifically engineered for the high-volume, precision-demanding pet supplement powder industry. It represents the culmination of advanced automation technology, designed to seamlessly produce both sachets and stick packs with unparalleled speed and accuracy. By integrating feeding, precise dosing, forming, filling, and sealing into one robust, continuous operation, this turnkey system ensures the integrity, freshness, and consistent dosage of sensitive powdered products, empowering manufacturers to scale production efficiently and meet rigorous market standards.
This advanced packaging system is built with a suite of innovative features that maximize productivity, guarantee precision, and adhere to the highest levels of operational hygiene.
Ultra-High-Speed Multi-Lane Operation: The system’s core advantage lies in its multiple synchronized filling lanes, which operate concurrently to exponentially increase output compared to traditional single-lane machines. This configuration is ideal for fulfilling large-scale orders and streamlining production cycles.
Servo-Driven Precision Auger Filling: Equipped with advanced servo-driven auger fillers, the machine achieves exceptional dosing accuracy for fine and hygroscopic powders. This technology minimizes product giveaway and ensures every sachet or stick pack contains a consistent, measured portion, crucial for pet supplement efficacy and customer trust.
Integrated Powder Flow Optimization: Specialized anti-bridging mechanisms and deaeration technology are employed to prevent powder clumping in hoppers and remove entrapped air. This guarantees a smooth, consistent material flow, resulting in compact, perfectly filled packs with an excellent finished appearance.
Hygienic Design with CIP Capability: All product contact parts are constructed from high-grade 304/316 stainless steel. An optional Clean-In-Place (CIP) system allows for thorough, efficient cleaning and sanitization without major disassembly, ensuring compliance with stringent hygiene protocols and reducing downtime between production runs.
Intelligent Control and Monitoring: A user-friendly touchscreen Human-Machine Interface (HMI) coupled with a robust Programmable Logic Controller (PLC) allows for effortless recipe management, real-time speed adjustment, production data monitoring, and quick changeovers between different pack formats and sizes.
Comprehensive In-Line Quality Assurance: The system can be integrated with built-in checkweighers and metal detectors. These modules continuously verify that each pack meets exact weight specifications and is free from metallic contaminants, adding a critical layer of product safety and quality control.
Robust and Reliable Construction: Engineered for durability in high-demand environments, the machine features a simplified, heavy-duty mechanical design and premium components. This focus on robust engineering ensures long-term operational stability, minimal maintenance requirements, and reduced total cost of ownership.
| Parameter | Specification |
|---|---|
| Machine Model | PM-MLSP Series |
| Packaging Type | Sachets / Stick Packs |
| Number of Lanes | 4, 6, 8, 10, 12 (Customizable) |
| Max. Speed (Depends on Lanes & Product) | Up to 1200 packs per minute |
| Filling Range | 0.5g – 50g per pack (Customizable) |
| Filling Accuracy | ±1% ~ ±2% (Depends on product characteristics) |
| Film Material | Laminated films (e.g., PET/AL/PE, PET/PE, Paper/AL/PE) |
| Bag Dimensions (Max.) | Stick Pack: 150mm (L) x 80mm (W); Sachet: 200mm (L) x1410mm (W) |
| Power Supply | 3 Phase, 380V / 50Hz (or as per local standards) |
| Machine Dimensions (L x W x H) | Approx. 5000mm x 1800mm x 2200mm (Varies by configuration) |
| Control System | PLC with Color Touchscreen HMI |
| Main Construction Material | 304 Stainless Steel (316 SS optional for contact parts) |
This Rapid Multi-Lane Packaging System is expertly designed for the fast-growing and quality-conscious pet care industry. Its primary application is in the high-volume packaging of powdered pet supplements and nutritional additives. This includes, but is not limited to:
Beyond pet supplements, the machine’s advanced powder-handling capabilities make it suitable for packaging fine powdered beverages, instant food mixes, pharmaceutical excipients, and single-dose nutritional supplements for human consumption, wherever speed, accuracy, and product protection are paramount.
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