Automated Powder Packaging System for Sachets and Stick Packs

Automated Powder Packaging System for Sachets and Stick Packs

Packmate (GuangDong) Co., Ltd. introduces its advanced Automated Powder Packaging System, a cornerstone solution engineered for the high-speed, precise, and hygienic packaging of fine, free-flowing powders into both sachets and stick packs. As a leader with over three decades of expertise in intelligent, turnkey packaging solutions for the food, pharmaceutical, and health industries, Packmate has integrated robust engineering and sophisticated automation into this system. It is specifically designed to overcome the critical challenges of powder handling, including dust control, accurate volumetric or weight-based dosing, and preserving product integrity with airtight seals. This machine is an indispensable asset for production lines aiming to enhance productivity, ensure consistency, and minimize operational waste.

Product Features

The Automated Powder Packaging System from Packmate incorporates a comprehensive suite of features that deliver superior performance, flexibility, and reliability.

• Dual-Format Packaging Versatility: Seamlessly produces both sachets (3-side or 4-side seal) and stick packs on a single, integrated platform. This offers exceptional flexibility to adapt to varying market demands, product types, and promotional packaging needs without significant downtime for changeovers.
• High-Precision Servo Auger Filling: Equipped with a multi-head, servo-driven auger dosing system that guarantees exceptional filling accuracy within ±0.5% to 1%. This precision is critical for maintaining consistent product weight, reducing material giveaway, and ensuring compliance with strict net content regulations.
• Superior Hygiene and Dust Containment: Engineered with a fully sealed filling zone, integrated dust extraction ports, and smooth, crevice-free surfaces constructed from food-grade stainless steel. This design maintains a clean production environment, protects product purity, and simplifies sanitation procedures.
• Intelligent Touchscreen Control: Features a user-friendly PLC-based touchscreen interface for centralized control. Operators can easily set parameters, store multiple product recipes, and monitor real-time data on production speed, output counts, and system diagnostics, minimizing training time and operational errors.
• Robust and Sanitary Construction: Built with durability and hygiene as priorities. All product contact parts utilize high-grade stainless steel (SS304/SS316), ensuring longevity, corrosion resistance, and compliance with international food safety and pharmaceutical standards such as GMP.
• High-Speed Operational Efficiency: Capable of achieving production speeds of up to 200 packs per minute (dependent on pack size and material), significantly boosting line throughput and maximizing return on investment.
• Seamless Line Integration: Designed for easy integration with upstream feeding systems and downstream quality control equipment like checkweighers and metal detectors. This provides a complete, inline packaging and quality assurance solution for a streamlined production flow.
• Efficient Film Handling and Sealing: Utilizes a precision web guiding system and robust sealing jaws with temperature control to ensure strong, airtight, and visually appealing seals on a wide range of laminated packaging films, guaranteeing product freshness and extended shelf life.

Technical Specifications

Product Application Fields

This automated packaging system is engineered to meet the rigorous demands of various industries that require precise, hygienic, and efficient powder packaging.

• Food & Beverage Industry: Ideal for packaging spices (chili powder, cumin), instant drink mixes (coffee, tea, protein powder), soup bases, baking ingredients (flour, baking powder), sugar, milk powder, and nutritional supplements.
• Pharmaceutical & Nutraceutical Industry: Perfect for dosing and packaging medicinal powders, effervescent tablets in powder form, herbal supplements, vitamins, and powdered electrolyte mixes into unit-dose sachets or stick packs.
• Health & Wellness Sector: Suited for packaging superfood powders (maca, spirulina), meal replacement shakes, collagen peptides, green powder blends, and dietary fiber supplements.
• Chemical & Industrial Products: Capable of packaging detergent powders, cleaning agents, water treatment chemicals, dyes, and other fine industrial powders into precise, sealed packets.
• Agrochemicals: Used for packaging fertilizers, pesticides, and seed treatments in small, pre-measured sachets for convenient application.