Pack Mate DS500G/P/L Small Pouch Filling Machine
The Pack Mate DS500G/P/L represents a pinnacle of compact, automated efficiency in the realm of small sachet packaging. This advanced form-fill-seal (FFS) machine is engineered to deliver consistent, high-quality pouch production for powders, granules, and liquids within a precise 1–50 ml dosing range. Designed for seamless integration into modern 50Hz industrial power environments, it combines a robust mechanical framework with premium electrical components to ensure unwavering reliability. Ideal for manufacturers prioritizing accuracy, operational stability, and flexible throughput, the DS500G/P/L stands as a dependable cornerstone for high-performance, small-dose packaging lines.
Key Product Features
Premium Electrical System for Maximum Uptime: The machine’s control and operational reliability are anchored by industry-leading electrical components from Schneider or OMRON. This choice ensures superior stability, minimizes unplanned downtime, and simplifies long-term maintenance, providing a solid foundation for continuous production.
Precision-Engineered for Small-Volume Dosing: Specifically optimized for the 1–50 ml range, the DS500G/P/L excels in applications where dosing accuracy and repeatability are non-negotiable. Its design guarantees consistent fill volumes sachet after sachet, ensuring product uniformity and reducing material waste.
Broad Composite Film Compatibility: Engineered to work seamlessly with common composite packaging films, the machine facilitates strong, hermetic seals. This compatibility is crucial for products requiring excellent barrier properties against moisture, oxygen, and external contaminants, thereby extending shelf life.
Enhanced Liquid Seal Integrity: For liquid packaging applications, a specialized 1 mm horizontal sealing leak-proof line is incorporated. This critical feature significantly reduces the risk of leakage during filling, transport, and storage, ensuring package integrity for fluid products.
Configurable Multi-Lane Output Flexibility: Supporting a configurable range of 4 to 12 columns (lanes) based on pouch size, the machine offers remarkable adaptability. This flexibility allows producers to easily scale throughput and optimize output to meet varying production demands and batch sizes.
Stable and Consistent Pouch Forming: The standard forming system, supporting a maximum width of 600 mm (including one set of bag-making specifications), ensures stable and consistent pouch shaping. This results in neatly formed sachets with a professional sealing appearance cycle after cycle.
Industrial-Strength Construction: With a substantial net weight of approximately 700 kg, the DS500G/P/L is built for endurance. Its rigid mechanical structure dampens vibration and maintains alignment during high-speed operation, guaranteeing long-term durability and consistent performance.
Streamlined Procurement and Integration: Catering to agile production needs, the machine is available with a minimum order quantity (MOQ) of just one unit. Coupled with a clear estimated delivery timeline of 45 working days, this facilitates straightforward project planning and efficient production line expansion.
Technical Specifications
| Parameter | Detail |
|---|---|
| Product Type | Automatic Form-Fill-Seal Pouch Machine |
| Model Designation | DS500G/P/L |
| Power Requirements | 380V / 50Hz, Single-phase; 10–20 kW (varies with lane configuration) |
| Core Electrical Components | Schneider or OMRON Standard |
| Maximum Forming Width | 600 mm (Standard, includes one bag-making spec set) |
| Configurable Production Lanes | 4 to 12 columns (determined by pouch size; bag width is fixed) |
| Compatible Packaging Material | Composite Film |
| Filling Capacity Range | 1 – 50 ml |
| Liquid-Specific Sealing Feature | 1 mm Horizontal Leak-Proof Sealing Line |
| Machine Net Weight | Approximately 700 kg |
| Minimum Order Quantity (MOQ) | 1 Unit |
| Estimated Production Lead Time | 45 Working Days |
| Standard Payment Terms | T/T (Telegraphic Transfer) |
Target Application Industries
Food & Beverage Sector: Excellently suited for packaging small portions of condiments, sauces, cooking oils, honey, syrups, and instant beverage concentrates. Its leak-proof sealing capability is vital for preserving product quality and preventing spillage of liquid and semi-liquid food items.
Daily Chemicals & Personal Care: An ideal solution for producing single-use or sample sachets of shampoos, conditioners, body lotions, gels, and hand sanitizers. The machine ensures consistent dose control and robust seal integrity, which are essential for these products.
Pharmaceutical & Healthcare: Capable of packaging sample-sized or unit-dose pharmaceuticals and healthcare products (subject to requisite regional compliance and validation). It meets the critical needs for repeatable filling accuracy and operation within controlled environments.
Chemical & Industrial Liquids: Perfect for dispensing small, precise quantities of industrial additives, laboratory reagents, and specialty chemical liquids into secure sachets. The use of compatible composite films and reliable sealing protects both the product and the end-user.
