Automated Weighing and Filling System for Granular Starch Packaging

Automated Weighing and Filling System for Granular Starch Packaging

Packmate (GuangDong) Co., Ltd. presents its premier Automated Weighing and Filling System, engineered specifically for the high-speed, high-precision packaging of granular starches and similar free-flowing products. This system embodies our three decades of expertise in developing intelligent, turnkey packaging solutions for the global food industry. Designed to seamlessly integrate into modern production lines, it automates the critical stages of weighing and filling, eliminating manual inconsistencies, minimizing product waste, and dramatically boosting overall packaging throughput and profitability. It is the definitive solution for manufacturers seeking to achieve perfect portion control, operational efficiency, and consistent, spill-free packaging for granular materials like tapioca, potato, or corn starch.

Product Features

Our Automated Weighing and Filling System integrates cutting-edge technology with a robust, hygienic design to deliver unmatched performance in demanding production environments.

Unmatched Weighing Precision

• Utilizes advanced multi-head weigher or high-precision loss-in-weight feeder technology to ensure each bag is filled to the exact target weight.
• Delivers exceptional accuracy within ±0.5% to 1%, guaranteeing compliance with stringent net content regulations and internal quality standards.

End-to-End Automation

• Provides a fully automated process from bag feeding and opening to precise filling, sealing, and discharge.
• Significantly reduces labor dependency, lowers operational costs, enhances workplace safety, and ensures consistent packaging quality 24/7.

Hygienic & Sanitary Construction

• All product contact parts are manufactured from food-grade stainless steel (SS304/SS316), featuring smooth, crevice-free surfaces.
• Designed for easy access and quick disassembly, facilitating thorough cleaning and sanitation to meet the highest food safety protocols.

Operational Flexibility & Quick Changeover

• Easily handles a wide range of premade bag types and sizes, from small sachets and stick packs to larger retail pouches.
• Features quick-change components and simple recipe management via the HMI, enabling rapid product changeovers to maximize production line uptime.

Intelligent Control & Monitoring

• Powered by a sophisticated PLC with a user-friendly, color touchscreen HMI (Human-Machine Interface).
• Allows for easy parameter setting, real-time monitoring of production speed and weight data, output counting, and proactive fault diagnostics to minimize downtime.

Robust & Reliable Design

• Built with premium industrial components and a heavy-duty frame for durability and stability.
• Engineered for continuous, high-volume operation, ensuring a long service life with minimal maintenance requirements.

Technical Specifications

Product Application Fields

This automated system is ideally suited for high-volume packaging operations across multiple industries where precision, hygiene, and efficiency are paramount.

Food & Starch Processing Industry: The primary application for packaging various edible granular starches, including tapioca, potato, corn, wheat, and rice starch for retail, food service, and industrial supply.

Bakery & Mixes Production: Perfect for packaging pre-mixed dry ingredients, flour, powdered sugar, breadcrumbs, and granular dessert mixes.

Instant Food & Beverage: Suitable for filling granular instant drink mixes, soup bases, gravy granules, and powdered meal replacements into sachets or stick packs.

Pharmaceutical & Nutraceutical: Can be configured for packaging granular or crystalline active pharmaceutical ingredients (APIs), effervescent granules, and herbal powder blends in controlled environments.

Chemical & Industrial Products: Applicable for packaging free-flowing granular chemicals, resins, compounds, and industrial powders where accurate dosing is critical.