Multi-Lane High-Speed Granule Packager for Freeze-Dried Sachets

Multi-Lane High-Speed Granule Packager for Freeze-Dried Sachets

Packmate (GuangDong) Co., Ltd. introduces its flagship Multi-Lane High-Speed Granule Packager, a state-of-the-art engineering solution meticulously designed for the demanding production of freeze-dried sachets. This machine is the culmination of over 30 years of expertise in intelligent packaging, specifically engineered to handle the unique challenges of lightweight, fragile granules such as freeze-dried chicken, fruits, and vegetables. It represents a turnkey system that seamlessly integrates into high-volume production environments, delivering unparalleled efficiency, precision, and product protection. By automating the entire process of film forming, precise filling, and hermetic sealing, this packager ensures every sachet meets the highest standards of freshness, shelf life, and presentation, making it an indispensable asset for modern food manufacturers aiming to scale their operations and reduce waste.

Product Features

This advanced packaging system is built with a relentless focus on performance, hygiene, and operational simplicity. Its core features are designed to maximize output while preserving the delicate integrity of freeze-dried products.

• Multi-Lane, High-Speed Operation: Engineered with multiple synchronized lanes (configurable from 4 to 10), this system dramatically increases production output, achieving speeds of up to 1200 sachets per minute. This parallel processing capability is ideal for meeting large-scale订单 demands without sacrificing accuracy.
• Precision Granule Filling System: Equipped with a specialized volumetric cup or auger filling mechanism, meticulously calibrated for the low-density and irregular shapes of freeze-dried granules. This ensures consistent fill weight with an accuracy of ±1% to ±2%, minimizing product giveaway and maximizing cost-efficiency.
• Gentle Product Handling: The entire conveying and filling pathway is designed to be exceptionally gentle. This prevents breakage and powdering of the delicate freeze-dried pieces, preserving their original texture, nutritional value, and appealing visual appearance in the final package.
• Hygienic & Easy-Clean Design: Constructed with food-grade stainless steel (SUS304/316) on all product-contact surfaces. The design features smooth, radiused corners, crevice-free zones, and quick-disassembly components, facilitating thorough and efficient cleaning to comply with the most stringent global food safety and hygiene standards.
• Intelligent Control & Monitoring: Centered on a user-friendly PLC and a vibrant HMI touchscreen interface. The system allows for easy recipe storage and recall, real-time monitoring of production speed, output count, and instant fault diagnostics. This intelligence enables rapid changeovers between products and package sizes, ensuring minimal downtime.
• Versatile Packaging Compatibility: Capable of forming, filling, and sealing a wide range of 3-side or 4-side sealed sachet styles from various laminate materials. It is perfectly compatible with high-barrier metallized or aluminum foil films, which are essential for blocking oxygen and moisture to preserve the freshness, aroma, and extended shelf life of freeze-dried products.
• Robust & Reliable Construction: Built with high-precision components and a rigid frame, the machine ensures stable, continuous 24/7 operation in demanding industrial environments, offering manufacturers exceptional long-term reliability and a high return on investment.

Technical Specifications

Product Application Fields

The Multi-Lane High-Speed Granule Packager for Freeze-Dried Sachets is an ideal solution for a broad spectrum of industries that require high-speed, precise, and protective packaging for granular products. Its primary and most critical application is in the freeze-dried food industry. This includes packaging freeze-dried fruits (like strawberries, mangoes, bananas), vegetables (such as corn, carrots, peas), meats (chicken, beef), seafood, and complete ready-to-eat meals or soup mixes. The machine’s gentle handling is crucial for these fragile products. Beyond this, it is equally effective for packaging other delicate dry food granules, including instant coffee granules, tea leaves, powdered drink mixes, cereal grains, nuts, seeds, and spices. The technology also finds relevance in the pharmaceutical and nutraceutical sectors for packaging granular or pelleted supplements, herbal medicines, and effervescent drink tablets where precision dosing and hygiene are paramount. Furthermore, it is suitable for packaging granular chemical products, detergents, and other industrial granules that require accurate, sealed, and high-speed pouch packaging.