Advanced Packaging Lines for Granule, Powder, and Liquid Supplements

Enhance your supplement production with our precision-engineered packaging lines for granules, powders, and liquids. Achieve superior speed, accuracy, and sterility to optimize output and accelerate growth.

Product Details

Advanced Packaging Lines for Granule, Powder, and Liquid Supplements

Maximize your production potential with Packmate’s state-of-the-art packaging lines, engineered specifically for the diverse and demanding world of nutritional and dietary supplements. Our comprehensive, turnkey solutions are designed to handle granules, fine powders, and viscous liquids with unparalleled precision and sterility. Built upon over three decades of industry expertise, these automated systems are the cornerstone for manufacturers seeking to boost output, ensure unwavering product consistency, and drive sales growth in the competitive health and wellness market. We provide more than just machinery; we deliver a seamless, scalable production ecosystem that guarantees product integrity from the point of filling to the final seal.

Product Features

Our advanced supplement packaging lines integrate cutting-edge technology with robust, hygienic design to create a reliable and efficient packaging process. Every component is selected and engineered to meet the stringent standards required for consumable products.

  • Versatile Multi-Format Handling: A single, integrated line expertly packages a vast spectrum of supplement forms—from dense protein granules and ultra-fine vitamin powders to syrupy oils and emulsion-based liquids—ensuring zero cross-contamination between batches.
  • High-Speed Precision Filling: Equipped with multi-head weighers for solids and servo-driven pumps for liquids, our systems achieve exceptional filling accuracy within ±0.5% to ±1%, guaranteeing exact dosage in every unit, which is critical for consumer trust and regulatory compliance.
  • Intelligent Automation & Seamless Integration: Centralized PLC control systems with user-friendly HMI touchscreens allow for easy operation, real-time monitoring, and quick recipe changeovers. The lines are designed for effortless integration with upstream mixing/blending and downstream cartoning or case-packing systems.
  • Hygienic & Robust Construction: All product contact surfaces are crafted from high-grade 304 or 316 stainless steel. Many systems feature Clean-in-Place (CIP) or Sterilize-in-Place (SIP) capabilities, enabling thorough cleaning with minimal downtime and upholding the highest sanitary protocols.
  • Flexible Consumer-Centric Packaging: Produce a variety of popular, convenient formats on-demand, including single-serve stick packs for on-the-go consumption, portion-control sachets, and larger resealable pouches, all with consistent, high-integrity fin-seals or zipper closures.

Technical Specifications

The following table details the standard technical parameters for our customizable packaging lines. All specifications are adaptable to specific production requirements and throughput goals.

Parameter Specification for Granules/Powders Specification for Liquids
Packaging Speed Up to 600 bags/min (stick pack), Up to 300 bags/min (sachet) Up to 200 bags/min (stick pack), Up to 150 bags/min (sachet)
Filling Accuracy ±0.5% to ±1% ±0.5% to ±1%
Bag Size Range (L x W) 30-200mm x 20-120mm 40-180mm x 30-100mm
Film Material Laminated films (PET/AL/PE, PET/PE, NY/PE) Laminated films (PET/AL/PE, PET/PE, NY/PE)
Power Supply 380V/50Hz, 3-Phase (Customizable) 380V/50Hz, 3-Phase (Customizable)
Air Pressure 0.6-0.8 MPa 0.6-0.8 MPa
Machine Dimensions (LxWxH) Approx. 4000x1500x2000 mm (Varies by configuration) Approx. 3500x1200x1900 mm (Varies by configuration)
Control System PLC with Color HMI Touchscreen PLC with Color HMI Touchscreen

Application Fields

Packmate’s advanced packaging lines are ideally suited for a wide range of applications within the fast-growing nutraceutical and functional food sectors. They are the preferred solution for manufacturers of:

  • Dietary & Nutritional Supplements: Precise packaging for protein powders, vitamin and mineral blends, herbal extracts, fiber supplements, and meal replacements in stick pack or sachet formats.
  • Sports Nutrition Products: Efficient handling of pre-workout powders, BCAAs, creatine granules, electrolyte drink mixes, and energy gel liquids.
  • Functional Powdered Beverages: High-speed filling for instant coffee mixes, collagen peptides, superfood greens powders, and probiotic blends.
  • Liquid Health Supplements: Accurate dosing of omega-3 oils, vitamin D drops, herbal tinctures, and syrup-based wellness shots.
  • Pharmaceutical & Nutraceutical Granules: Hygienic and controlled packaging for effervescent granules and other granular medicinal formulations.

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