Automated Granule and Powder Sachet Packaging Systems for Baking Ingredients

Automated Granule and Powder Sachet Packaging Systems for Baking Ingredients

Streamline your production and elevate product quality with Packmate’s Automated Granule and Powder Sachet Packaging Systems. Engineered specifically for the baking industry, this state-of-the-art, turnkey solution transforms raw ingredients into perfectly portioned, market-ready sachets with unparalleled speed and precision. From baking powder and yeast to sugar crystals and custom cake mixes, our complete line integrates advanced dosing, superior sealing, and intelligent control to ensure freshness, minimize waste, and maximize your operational productivity. Built on decades of engineering expertise, it represents the definitive choice for bakeries and ingredient suppliers seeking reliability, hygiene, and scalable performance.

Product Features

Our packaging system is designed to set the industry standard, combining robust performance with smart technology to deliver flawless results batch after batch.

• Ultra-High-Speed Production: Achieve remarkable outputs of up to 1,200 sachets per minute. Synchronized multi-lane feeding and servo-driven mechanisms handle large-volume demands effortlessly while maintaining consistent cycle times.
• Precision Dosing Technology: Guarantee recipe consistency and cost control with our advanced auger filler and loss-in-weight systems. They ensure filling accuracy within ±1% for both free-flowing granules and fine, aerated powders.
• Robust Sealing & Film Integrity: Utilize a flexible system that works with pre-made pouches or forms sachets from roll film. Multi-stage, temperature-controlled sealing jaws create strong, hermetic seals that lock in freshness, prevent leakage, and significantly extend product shelf life.
• Integrated Quality Assurance: Maintain zero-defect output with in-line checkweighers and metal detectors. The system automatically rejects any under-filled, over-filled, or contaminated sachets in real-time, ensuring only perfect packages proceed.
• Hygienic & Easy-Clean Design: Constructed with food-grade stainless steel (SS304) on all product contact surfaces. The smooth, crevice-free design and optional Clean-in-Place (CIP) features enable fast changeovers and full compliance with HACCP, GMP, and other global food safety standards.
• Smart Industry 4.0 Operation: Gain full production visibility and control through a centralized PLC with a user-friendly touchscreen HMI. The system enables remote monitoring, detailed production data tracking (OEE, output, downtime), and seamless integration with factory MES/ERP systems for intelligent management.

Technical Specifications

Application Fields

This automated packaging system is the ideal solution for a wide range of applications within the baking and food ingredient sector, designed to handle diverse products with precision and care.

• Leavening Agents: Perfect for packaging baking powder and yeast in precise, single-use doses to ensure consistent rising results for end consumers.
• Sugars & Sweeteners: Efficiently package granulated sugar, icing sugar, brown sugar, and alternative sweeteners into uniform sachets.
• Dry Mixes & Bases: Reliably handle pre-mixed products like cake mixes, bread mixes, muffin mixes, and frosting powders.
• Flours & Starches: Package various types of wheat flour, almond flour, cornstarch, and other fine powders without clogging or dusting.
• Flavorings & Colors: Accurately dose powdered flavors, spices (e.g., cinnamon, nutmeg), and food colorings into small, precise sachets.
• Decorative Toppings: Handle free-flowing granules such as sprinkles, sugar pearls, and chocolate chips for portion-controlled packaging.