Automated Multi-Lane Packaging System for Precise Tea Powder Sachets and Stick Packs

Automated multi-lane system for precise, high-speed packaging of tea powder into sachets and stick packs. Delivers consistent quality, minimizes waste, and enhances production efficiency. Perfect for scalable, reliable operations requiring superior portion control and fresh product presentation.

Product Details

Automated Multi-Lane Packaging System for Precise Tea Powder Sachets and Stick Packs

Packmate (GuangDong) Co., Ltd. introduces its state-of-the-art Automated Multi-Lane Packaging System, engineered specifically for the high-speed, precise, and hygienic packaging of tea powders into sachets and stick packs. This fully integrated line embodies over three decades of packaging expertise, designed to meet the rigorous demands of modern, scalable tea production. It provides a complete turnkey solution, seamlessly managing the entire process from bulk powder feeding to the final output of perfectly sealed packs. The system is engineered to maximize output and ensure consistent, premium-quality packaging while minimizing waste, labor costs, and operational complexity. Ideal for producers of green tea, black tea, matcha, herbal blends, and instant tea mixes, this automated line guarantees unmatched portion control, superior product freshness, and a professional finish that enhances brand value in competitive global markets.

Product Features

Our automated packaging line is built with precision engineering and operational reliability at its core. It combines advanced technology with robust construction to deliver unparalleled performance and efficiency for high-volume tea powder packaging.

  • High-Speed Multi-Lane Operation: Features multiple parallel lanes that operate simultaneously, dramatically increasing production capacity compared to traditional single-lane systems. This design is optimal for efficiently meeting large-volume orders and scaling production.
  • Exceptional Precision & Consistency: Utilizes high-accuracy auger filler or volumetric cup dispensers to ensure each sachet or stick pack contains the exact predetermined weight of tea powder, maintaining strict quality control and full compliance with net content labeling regulations.
  • Versatile Packaging Formats: Easily configurable to produce both stand-up stick packs and flat or gusseted sachets from a wide range of laminates, including aluminum foil and high-barrier films. This versatility offers excellent protection against moisture, oxygen, and light to preserve product freshness and aroma.
  • Fully Integrated Automation: The entire process—from automatic powder feeding and de-aeration to forming, filling, sealing, coding, and counting—is automated. This integration significantly reduces labor costs, minimizes human contact with the product, and enhances overall production hygiene.
  • User-Friendly HMI Control: Equipped with an intuitive touch-screen Human-Machine Interface (HMI) for simplified operation, recipe management, and real-time monitoring of production speed, output, and system diagnostics. This allows for quick changeovers between different tea products and pack sizes.
  • Robust & Hygienic Construction: Built with food-grade stainless steel (SS304/SS316) in all critical product contact areas. The line features a sanitary, easy-to-clean design that ensures compliance with stringent international food safety standards, including FDA and CE requirements.
  • Intelligent Detection & Rejection System: Integrated with advanced sensors and optional vision inspection systems to automatically detect and reject packs with no seal, incorrect weight, or misprints. This guarantees that only flawless products proceed to the final collection stage, ensuring zero-defect output.

Technical Specifications

The following table outlines the key technical parameters of the Automated Multi-Lane Packaging System for Tea Powder Sachets and Stick Packs.

Parameter Specification
Machine Model PML-TP Series
Packaging Type Stick Packs, Flat/Gusseted Sachets
Number of Lanes 4 to 10 Lanes (Configurable)
Production Speed Up to 800 packs per minute (max, dependent on configuration)
Filling Range 0.5g to 50g per pack
Filling Accuracy ±1% to ±1.5%
Filling System Precision Auger Filler / Volumetric Cups
Film Material Laminates (e.g., PET/AL/PE, PET/MPET/PE), High-Barrier Films
Film Roll Width Up to 420mm
Pack Size Range (L x W) Stick Pack: (30-150)mm x (20-80)mm; Sachet: (30-180)mm x (20-120)mm
Control System PLC with Touch Screen HMI
Power Supply 380V/220V, 50Hz/60Hz, 3-Phase (Customizable)
Air Pressure Requirement 0.6-0.8 MPa
Machine Dimensions (LxWxH) Approx. 4500mm x 1500mm x 1800mm (Varies by configuration)
Machine Weight Approx. 1500-2500 kg
Main Construction Material Stainless Steel SS304/SS316 (Contact Parts), Powder-coated Carbon Steel

Product Application Fields

This Automated Multi-Lane Packaging System is expertly designed for the dynamic and quality-focused tea industry. Its precision, speed, and versatility make it the ideal solution for a wide range of tea powder products and production scales.

  • Loose Leaf & Powdered Tea: Perfect for packaging fine powders such as pure matcha, instant tea powder, black tea powder, and green tea powder into single-serve sachets or stick packs.
  • Herbal & Functional Tea Blends: Excellently suited for packaging powdered herbal teas, medicinal tea mixes, detox blends, and other health-focused powdered infusions that require precise dosing and high-barrier packaging.
  • Milk Tea & Bubble Tea Ingredients: Ideal for high-volume packaging of instant milk tea powder, fruit tea powder, and other soluble ingredients used in the rapidly growing ready-to-drink tea beverage sector.
  • Private Label & Contract Packaging: An optimal system for contract packagers and brands outsourcing production, offering fast changeover, consistent quality, and the ability to handle diverse product runs efficiently.
  • Food & Beverage Manufacturers: Beyond pure tea, the system can be adapted for other compatible fine powdered products such as instant coffee, sugar, spices, and nutritional supplements, offering broad utility.

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