Automated Multi-Lane Sachet Packaging System for Granules and Fine Powders

Automated multi-lane sachet packaging system for granules and fine powders. Ensures high-speed, precise filling and consistent sealing to maximize efficiency and minimize downtime. Ideal for packaging tea, coffee, spices, and nutritional supplements.

Product Details

Automated Multi-Lane Sachet Packaging System for Granules and Fine Powders

Packmate (GuangDong) Co., Ltd. introduces its advanced Automated Multi-Lane Sachet Packaging System, a pinnacle of engineering designed for the high-speed, precision packaging of granular and powdered products. This state-of-the-art system represents a complete, automated sachet packaging line solution, integrating decades of industry expertise to deliver unmatched efficiency, reliability, and consistency. It is engineered to meet the stringent demands of modern production facilities, ensuring superior product integrity, hygiene, and exact portion control from the first sachet to the millionth. Ideal for high-volume operations, this system is the definitive choice for manufacturers seeking to optimize their packaging process and maximize output with minimal downtime.

Product Features

The Automated Multi-Lane Sachet Packaging System distinguishes itself through a combination of robust construction, intelligent automation, and versatile performance. Its design philosophy centers on maximizing productivity while simplifying operation and maintenance.

  • High-Speed Multi-Lane Synchronization: Engineered with multiple independently synchronized packaging lanes, the system achieves exceptional output speeds far surpassing traditional single-lane machines, making it the optimal solution for large-scale production runs.
  • Superior Versatility for Diverse Products: Expertly handles a wide spectrum of product consistencies, from ultra-fine powders like protein isolates and spices to granular materials such as instant coffee, tea, sugar, and nutritional supplements.
  • Precision Dosing and Filling Technology: Incorporates advanced servo-driven auger filler systems to guarantee highly accurate and consistent fill weights for every sachet, significantly reducing product giveaway and ensuring strict compliance with weight regulations.
  • Intelligent PLC Control with HMI: Features a user-friendly, intuitive touch-screen Human-Machine Interface (HMI) powered by a programmable logic controller (PLC). This allows for easy operation, extensive recipe storage, rapid changeovers between products, and real-time monitoring of all production parameters and machine diagnostics.
  • Hygienic and Durable Construction: Built with food-grade 304 stainless steel in all critical product contact zones. The design adheres to stringent hygiene standards, facilitates easy and thorough cleaning, and ensures long-term durability in demanding industrial environments.
  • Integrated Quality Assurance Capabilities: The system architecture supports seamless integration of optional inline quality control modules, including checkweighers and metal detectors, to ensure every single sachet meets the highest safety and quality standards before packaging is completed.
  • Robust and Consistent Sealing: Utilizes a precision thermo-sealing mechanism that delivers strong, uniform, and leak-proof seals across all lanes, ensuring product freshness and extending shelf life while maintaining a professional package appearance.

Technical Specifications

The following table details the core technical parameters for the standard configuration of the Automated Multi-Lane Sachet Packaging System. Packmate specializes in providing customized solutions, and these specifications can be tailored to meet specific production requirements and material characteristics.

Parameter Specification
Machine Model PM-AMLS Series
Packaging Speed Up to 800 bags per minute (multi-lane combined output)
Number of Lanes 2, 4, 6, or 8 lanes (configurable)
Sachet Size Range Length: 50mm – 200mm; Width: 30mm – 120mm
Filling Range 0.5g – 50g per sachet (dependent on product density)
Filling Accuracy ≤ ± 1.0%
Suitable Film Materials Laminated films (e.g., PET/AL/PE, PET/PE, NY/PE, OPP/CPP)
Power Supply 380V / 50Hz / 3Phase (or customized to local standards)
Total Power Consumption Approx. 10 kW
Air Pressure Requirement 0.6 – 0.8 MPa
Machine Dimensions (L x W x H) Approx. 3500 x 1400 x 1850 mm
Net Weight Approx. 2500 kg

Product Application Fields

The Automated Multi-Lane Sachet Packaging System is engineered for versatility and excels across a broad range of industries where precise, hygienic, and efficient portion packaging is critical. Its primary application fields include:

  • Food & Beverage Industry: Perfect for packaging instant coffee, tea, sugar, creamer, drink mixes, soup bases, spices, seasoning powders, and dessert toppings.
  • Health & Nutritional Supplements: Ideally suited for protein powders, meal replacements, vitamin and mineral supplements, electrolyte mixes, and powdered herbal extracts.
  • Pharmaceutical Industry: Applicable for packaging powdered medicines, effervescent tablets in powder form, and various medicinal herbs with consistent dosing requirements.
  • Specialty Chemicals & Additives: Used for packaging detergent powders, water treatment chemicals, agricultural additives, and other granular or fine powder industrial products in precise unit doses.

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