Automated Packaging System for Coffee Portion Sachets and Stick Packs

Automated Packaging System for Coffee Portion Sachets and Stick Packs

Introducing the Packmate PM-CPAS Series Automated Packaging System, the definitive solution engineered for the high-speed, precision packaging of coffee powder into portion-controlled sachets and stick packs. This system is the culmination of over 30 years of expertise from Packmate (GuangDong) Co., Ltd., a leader in intelligent packaging machinery. Designed to seamlessly integrate into modern production lines, it addresses the critical needs of the global coffee industry for efficiency, product integrity, and brand consistency. By automating the packaging process from film roll to finished pack, it eliminates bottlenecks, minimizes human error, and ensures every single serving of coffee is sealed with perfection to lock in peak freshness and aroma. It is the strategic investment for producers aiming to scale operations, reduce total cost of ownership, and deliver superior quality to the end consumer.

Product Features

The Packmate automated system is built with a suite of advanced features that deliver unparalleled performance, flexibility, and operational simplicity.

• High-Speed Multi-Lane Operation: Engineered for maximum throughput, the system operates with multiple synchronized lanes, enabling production speeds of up to 200 bags per minute. This multi-lane design is ideal for meeting large-volume orders and seasonal demand spikes without sacrificing precision.
• Precision Weighing & Filling Technology: At its core is an ultra-accurate multi-head weigher or auger filler system. This guarantees exceptional dosing accuracy for each portion, ensuring consistent weight across every sachet and stick pack, which directly reduces product giveaway and maximizes yield.
• Versatile Format Compatibility: The machine offers quick and easy adjustment mechanisms to handle a wide spectrum of sachet and stick pack dimensions and styles, including flat and stand-up formats. This versatility allows brands to easily switch between product lines or launch new packaging designs.
• Intelligent PLC Control with HMI Interface： Centralized control is managed by a robust Programmable Logic Controller (PLC) with a user-friendly touch-screen Human-Machine Interface (HMI). Operators can store and recall packaging recipes, monitor real-time production data (speed, output, errors), and perform quick changeovers with minimal downtime.
• Robust & Hygienic Stainless-Steel Construction: Critical contact areas are constructed from high-grade stainless steel (SS304/SS316), ensuring long-term durability, strict compliance with international food safety standards (e.g., GMP), and facilitating easy cleaning and maintenance for optimal hygiene.
• Integrated Nitrogen Flushing System (Optional): An inline nitrogen gas flushing system is available to displace oxygen from the package before sealing. This advanced feature significantly extends the shelf life of coffee powder by preventing oxidation, thereby preserving its delicate flavor profile and aromatic qualities.
• Complete Four-Side Hermetic Sealing: The system employs precision-engineered heat sealing jaws that create strong, airtight, and leak-proof seals on all four sides of the package. This ensures an absolute barrier against moisture and contaminants, guaranteeing product freshness from production to consumption.

Technical Specifications

Product Application Fields

The Packmate Automated Packaging System is specifically designed for the portion-control packaging of dry, free-flowing powders and granular products. Its primary and most significant application is within the coffee industry, where it is ideally suited for packaging:

• Instant Coffee Powder: For single-serve sachets and stick packs used in homes, offices, hotels, and food service.
• Specialty & Gourmet Coffee Blends: Preserving the unique aroma and flavor profiles of premium coffee products.
• 3-in-1 Coffee Mixes: Accurately packaging combinations of coffee, creamer, and sugar into convenient all-in-one servings.

Beyond coffee, this versatile system is equally effective for a wide range of other food and beverage products requiring precise, hygienic, and high-speed portion packaging, including:

• Drink mixes (hot chocolate, milk tea, protein shakes)
• Soup bases and bouillon powders
• Spices, seasoning blends, and recipe mixes
• Nutritional supplements and powdered vitamins
• Sweeteners (sugar, stevia, artificial sweeteners)

This makes it an essential asset for food manufacturers, co-packers, and private label producers across the globe seeking to enhance their packaging capabilities, ensure product consistency, and accelerate time-to-market for new products.