Automated Sachet & Stick Pack Line for Hygienic Prebiotic Packaging

Automated Sachet & Stick Pack Line for Hygienic Prebiotic Packaging

Packmate (GuangDong) Co., Ltd. presents its state-of-the-art Automated Sachet & Stick Pack Line, a fully integrated production system engineered for the precise, hygienic, and high-speed packaging of prebiotic powders, granules, and similar sensitive functional ingredients. As a leading manufacturer with over three decades of expertise in intelligent packaging solutions, Packmate delivers a turnkey line designed to meet the stringent demands of the global nutraceutical, pharmaceutical, and functional food industries. This automated line is built to ensure maximum product integrity, enhance shelf appeal, and optimize production efficiency from dosing to final packaging, providing a robust solution for brands that prioritize purity and consistency in their prebiotic offerings.

Key Product Features

Our automated packaging line is designed with precision engineering and operational excellence at its core, offering distinct advantages for modern manufacturing facilities.

• High-Speed Multi-Lane Operation: Engineered for superior throughput, the machine features multi-lane filling capabilities, dramatically increasing production rates for both sachet and stick pack formats while maintaining exceptional accuracy and reducing per-unit costs.
• Exceptional Dosing Accuracy: Incorporates advanced servo-driven auger filler systems specifically designed for non-free-flowing and cohesive powders. This ensures precise and repeatable dosing of prebiotic blends, minimizing product giveaway and guaranteeing consistent portion control in every pack.
• Complete Turnkey Solution: We provide a fully integrated line from product feeding and weighing to forming, filling, sealing, coding, and counting. This seamless integration minimizes manual handling, streamlines workflow, and offers single-source responsibility for the entire packaging operation, ensuring reliability and ease of maintenance.
• Hygienic & Contamination-Free Design: Constructed with food and pharmaceutical-grade stainless steel (e.g., SS304/SS316) in all critical product contact areas. The design features smooth, easy-clean surfaces with minimized seams to reduce dust accumulation and eliminate cross-contamination risks, which is paramount for sensitive health products.
• User-Friendly HMI & Robust Control System: Equipped with an intuitive color touch-screen Human-Machine Interface (HMI) and a programmable logic controller (PLC). This allows for quick changeovers between different pack sizes and products, simple operation, and comprehensive real-time monitoring of production speed, output count, and system diagnostics.
• Superior Seal Integrity & Material Flexibility: Ensures strong, consistent seals for enhanced product freshness and extended shelf life. The machine is compatible with a wide range of high-barrier laminates, including metallized films and paper composites, to provide excellent protection against moisture, oxygen, and light for prebiotic stability.

Technical Specifications

The following table outlines the core technical parameters of the standard Automated Sachet & Stick Pack Line. Specifications can be customized to meet specific project requirements and production goals.

Product Application Fields

This automated line is ideally suited for industries where hygiene, accuracy, and product protection are non-negotiable. Its primary application is in the packaging of sensitive dry ingredients that require precision and care.

• Nutraceuticals & Dietary Supplements: Perfect for packaging prebiotic powders (e.g., Inulin, FOS, GOS), probiotic blends, protein powders, vitamin mixes, herbal extracts, and other functional supplement formulations into unit-dose sachets or stick packs.
• Functional Food & Beverage Ingredients: Ideal for portion-controlled packaging of instant beverage mixes, nutritional meal replacements, soluble fiber, and specialty food additives that require high-barrier protection.
• Pharmaceutical & OTC Products: Suitable for packaging powdered pharmaceuticals, effervescent granules, oral rehydration salts, and other over-the-counter medicinal products in single-dose formats, complying with stringent hygiene standards.
• Specialty Chemicals & Laboratory Reagents: Applicable for packaging precise amounts of diagnostic powders, laboratory reagents, and high-value industrial chemicals where accurate dosing and contamination control are critical.