Packmate DS-100 Fully Automatic High-Speed Three & Four Side Seal Packaging Machine
The Packmate DS-100 represents the pinnacle of modern, high-efficiency pouch packaging technology. Engineered as a fully automatic, high-speed machine, it specializes in producing consistent three-side and four-side seals for small-format products. Built upon a robust stainless-steel frame and driven by an intelligent automatic control system, the DS-100 is designed for demanding production environments. It offers manufacturers unparalleled flexibility, handling a wide range of packaging materials and sealing styles. By integrating this machine into your packaging line, you achieve not only a significant boost in output but also a remarkable standardization of pack appearance, reduced labor dependency, and enhanced overall operational reliability, making it a cornerstone investment for scalable growth.
Product Features
Exceptional Speed and Stability: The DS-100 is engineered for rapid, uninterrupted operation, achieving speeds of approximately 80 to 145 bags per minute. This high-speed capability, coupled with its stable mechanical performance, directly translates to scalable production volumes and significantly reduced order lead times, enabling businesses to respond swiftly to market demands.
Versatile Sealing Formats: This single, versatile platform seamlessly handles both three-side seal and four-side seal pouch configurations. This dual-functionality eliminates the need for multiple dedicated machines, allowing production lines to effortlessly adapt packaging styles across different product SKUs and cater to diverse market and retail requirements with a simple changeover.
Superior Seal Aesthetics and Quality: Beyond functional closure, the DS-100 delivers consistent, professional-grade seal aesthetics. It supports multiple sealing patterns, including clean straight lines, textured grids, and smooth plain (no-line) seals. This flexibility empowers brands to choose a seal appearance that aligns with their product positioning and enhances shelf appeal, ensuring every package looks professionally finished.
Broad Material Compatibility: Designed for maximum sourcing flexibility, the machine works efficiently with a wide array of common flexible and paper-based packaging films, including PE, PP, PVC, OPP, and coated paper. This compatibility simplifies material procurement, eases transitions between product lines, and provides resilience against supply chain fluctuations for specific film types.
Intelligent Fully Automatic Operation: At its core is an integrated automatic control system that minimizes reliance on operator skill. This system ensures high repeatability in every cycle, dramatically reducing the incidence of sealing defects, product waste, and costly rework, thereby guaranteeing consistent quality batch after batch.
Robust Industrial Construction: Constructed from high-grade stainless steel, the DS-100 is built for longevity and hygiene. This corrosion-resistant structure withstands rigorous daily use in various production environments, supports easy cleaning and maintenance, and ensures a long, dependable service life, protecting your capital investment.
Energy-Efficient Power System: With a modest power consumption of 2.2 kW and compatibility with standard industrial power supplies (220V/380V), the DS-100 integrates smoothly into existing factory electrical infrastructure without demanding costly upgrades, contributing to lower operational energy costs.
Reliable Pneumatic Drive: The machine’s motion and sealing mechanisms are powered by a reliable pneumatic system requiring a stable air pressure of 0.6 MPa. This ensures precise, consistent, and powerful sealing actions throughout extended production runs, maintaining uniform package integrity.
Technical Specifications
| Product Type | Fully Automatic High-Speed Three & Four Side Seal Packaging Machine |
| Primary Function | Three-Side Seal Packaging / Four-Side Seal Packaging |
| Pouch Size Range (L x W) | Length: 40 – 120 mm; Width: 25 – 85 mm |
| Available Seal Patterns | Straight Lines / Grid Texture / Plain (No Lines) |
| Compatible Materials | PE, PP, PVC, OPP, Paper (and related laminates) |
| Operation Mode | Fully Automatic |
| Control System | Integrated Automatic Control System |
| Power Requirements | 220V / 380V, 50/60Hz |
| Power Consumption | 2.2 kW |
| Required Air Pressure | 0.6 MPa (approx. 87 PSI) |
| Machine Dimensions (L x W x H) | 1400 mm x 1000 mm x 1400 mm |
| Net Weight | 450 kg |
Application Fields
The Packmate DS-100 is ideally suited for manufacturers, co-packers, and contract packaging facilities that demand reliable, high-volume sealing for small pouches. Its precision, speed, and flexibility make it a critical asset across a diverse range of industries where consistent package quality and efficient throughput are paramount.
Food & Snack Packaging: Perfect for single-serve snacks, condiments, spices, tea bags, coffee sticks, and small-format food ingredients, where neat, secure seals and high-speed output are essential for freshness and brand presentation.
Beverage Additives & Powdered Goods: Excellently handles portion-control packs for drink mixes, sugar, creamer, powdered supplements, and instant soup sachets, providing the consistent side sealing required for these granular or fine-powder products.
Pharmaceutical & Healthcare Products: Suitable for packaging small-format medical supplies, herbal supplements, single-dose powders, and diagnostic test kit components, where reliable closure integrity and strict process repeatability are non-negotiable.
Daily Chemicals & Household Products: Ideal for producing sample packs and retail pouches for liquid detergents, fabric softeners, personal care items (shampoo, lotion), and hardware items like screws or seeds, offering durable seals for various contents.
General Industrial & OEM Packaging: A versatile solution for any industrial application requiring three-side or four-side sealed pouches within its size range, such as electronic components, hardware parts, promotional items, or agricultural samples, using compatible film or paper materials.
