4-Lane Dry Nicotine Powder Pouch Packing Machine (Heat Sealing)
The PM180L4-SYB represents a pinnacle of efficiency and precision in the packaging of dry nicotine powder and analogous fine granular materials. This state-of-the-art, four-lane, high-speed pouch packing system integrates advanced PLC control with an intuitive touchscreen interface to deliver unparalleled operational stability, exact micro-dosing, and flawless heat sealing. Engineered for versatility, it produces impeccably clean and uniform pouches, with support for English and Chinese operation. The machine’s modular design allows for extensive customization of pouch structure, sealing patterns, and cutting styles, ensuring a perfect fit for diverse product specifications and evolving market demands.
Product Advantages
High-Speed Multi-Lane Productivity: Engineered for maximum output, the machine operates four independent lanes simultaneously, achieving production speeds of up to 180 pouches per minute under optimal conditions. This multi-lane architecture dramatically boosts throughput while maintaining compact floor space requirements.
Precision Dosing with Superior Consistency: At its core is the integrated SYB-4-R horizontal screw stem weighing device. This system enables highly accurate and adjustable filling within the 0.4–0.6 gram range per pouch. An auxiliary throttle valve ensures stable material feeding, minimizing variance and guaranteeing remarkable batch-to-batch consistency.
Robust and Versatile Heat Sealing: Equipped with dual sets of heat sealers, the machine offers flexible sealing solutions, supporting both smooth (no-vein) and textured (net-vein) transversal seals. This ensures not only strong, reliable seals that preserve product integrity but also contributes to a neat, professional pouch appearance.
Adaptable Cutting for Market Appeal: To cater to various consumer preferences and packaging aesthetics, the machine comes standard with two interchangeable cutter sets—enabling both clean flat cuts and distinctive zigzag (perforated) cuts, allowing brands to differentiate their products on the shelf.
Hygienic, GMP-Compliant Construction: Built with cleanliness and compliance in mind, all product-contact surfaces utilize 316L stainless steel and food-grade PTFE. The main frame and electrical enclosures are constructed from stainless steel 304 or aluminum alloy, aligning with Good Manufacturing Practice (GMP) standards for easy cleaning and maintenance.
Intuitive Operation with Proactive Diagnostics: The user-friendly 7-inch color touchscreen, coupled with a powerful PLC, facilitates simple setup and monitoring. The system features comprehensive self-diagnosis and alarm functions, including film-missing detection, safety door monitoring, and operational fault alerts, visually signaled by a three-color alarm light for immediate attention.
Engineered for Easy Maintenance and Quick Changeover: Designed for minimal downtime, the machine features an easy-to-disassemble design for swift cleaning. A dedicated rapid film splicing workbench further streamlines material changeovers, ensuring operational efficiency and flexibility in production scheduling.
Optimized Sealing Environment: A dedicated dust removal interface is strategically positioned above the transversal sealing area. This design helps manage airborne powder particles (external collector required), significantly improving seal quality and machine stability in dusty operating conditions.
Technical Specifications
| Product / Model | PM180L4-SYB 4-lane dry nicotine powder pouch packing machine + SYB-4-R horizontal screw stem weighing device |
| Material Type | Dry nicotine powder (also suitable for similar fine powders / granules based on sample testing) |
| Packaging Capacity | 0.4–0.6 g per pouch (adjustable) |
| Filling / Weighing Accuracy | Packing accuracy: ≤ ±10%; Weighing accuracy: ±1–10% (depends on material characteristics and speed) |
| Speed | 30–45 pouches/min per lane × 4 lanes (up to 180 pouches/min) |
| Control System | PLC + 7″ color touchscreen (Inovance); self-diagnosis and alarm functions |
| Sealing Type | Heat sealing; transversal seal supports no-vein or net-vein (two heat sealer sets) |
| Seal Structure | No vein on the back; left and right overlapped (customizable) |
| Seal Width | Lengthwise: 4 mm; Transversal: 4 mm (per sample) |
| Cutting Method | Flat cutting + zigzag cutting (two cutter sets) |
| Pouch Size (Single Lane) | Length: 20–50 mm; Width: 13 mm (not adjustable) |
| Film Width | Total: 120 mm; Single-lane film width: 30 mm |
| Packaging Materials | Composite films such as BOPP/PE |
| Film Feeding | Gravity active film feeding; manual correction system; rapid film splicing workbench |
| Electrical Components | Schneider or OMRON; 6-way OMRON temperature controller |
| Pneumatic Components | Taiwan Airtac |
| Servo Control | Transversal sealing controlled by Inovance servo motor |
| Safety | Standard safety door switch (Panasonic); three-color alarm light |
| Dust Management | Dust removal device interface reserved above transversal seal (dust collector not included) |
| Power (Main Machine) | AC 220V / 50Hz, 3 kW |
| Power (Weighing Device) | AC 220V / 50Hz, 0.4 kW |
| Gas Consumption | Main machine: 6 kg, 0.6 m³/min; Weighing device: 6 kg, 0.8 m³/min |
| Machine Weight | 400 kg |
| Machine Dimensions (L×W×H) | 1200 × 1000 × 1500 mm |
| Language | English / Chinese |
| Customization | Available (seal form, cutting style, pouch structure, and other options based on requirements) |
Application Fields
Nicotine Pouch Manufacturing: The primary application is the automated, high-volume production of dry nicotine powder pouches. The machine excels at the continuous, precise processes of forming, dosing, heat-sealing, and cutting, delivering stable output and exceptional, consistent pouch quality critical for this sector.
Fine Powder and Granule Pouch Packaging: Its precision dosing capability makes it highly suitable for packaging other similar low-grammage, free-flowing fine powders or granules. Applications include certain food additives, pharmaceutical intermediates, dietary supplements, or chemical reagents, subject to material compatibility testing and sample verification.
Contract Packaging and OEM Production: Ideal for contract manufacturers and OEM facilities that require a reliable, repeatable, and scalable pouch production solution. The machine’s quick changeover features, consistent performance, and high output make it a valuable asset for handling multiple product lines and meeting tight production schedules.
