Product Introduction
The Nicotine Pouch Can Line Machine (4-Lane Pouch Can Line Machine) represents a fully integrated, high-performance packaging solution engineered for the efficient handling of wet granules and similar moist particulate materials. This complete line seamlessly orchestrates multiple processes into a unified, synchronized workflow. It encompasses 4-lane ultrasonic back-seal pouch forming and filling, precision rotary-disk dosing, automated pouch counting and accumulation, container unscrambling, automatic feeding, and secure capping operations. Engineered for stability and reliability, the system features GMP-oriented structural options and servo-controlled bag pulling mechanisms. It is ideally suited for consistent, high-volume production of small-dose sachets and their subsequent automated loading into cans or jars, meeting the stringent demands of modern manufacturing for productivity, precision, and superior hygiene standards.
Product Features
The machine’s design is centered on delivering robust performance, operational ease, and compliance with industry standards. Its core advantages are detailed across several key functional areas.
Advanced Sealing and Pouch Formation
The system employs a 4-lane ultrasonic sealing mechanism, renowned for its reliability in creating small sachets. The transverse seal utilizes a defined diagonal mesh pattern, ensuring strong, consistent seals on composite films such as BOPP/PE. Combined with back sealing mesh and side fold sealing, this technology produces neat, uniform pouches that are perfectly formed for downstream counting and canning processes, minimizing rejects and ensuring package integrity.
Precision Dosing for Challenging Materials
At the heart of the filling process is a dedicated 4-column rotary disk metering device. It features adjustable measuring cups and an integrated rotary dispersing mechanism within the hopper to promote consistent material flow and prevent bridging. Auxiliary blowing and discharging are precisely managed via a precision throttle valve. This sophisticated design is specifically optimized to handle wet granules, delivering exceptional dosing stability and accuracy for small, gram-level fills, even with materials exhibiting variable characteristics.
Intelligent Automation and Control
Operational intelligence is provided by an Inovance 7-inch color touch screen interface coupled with a robust PLC control system. This setup supports comprehensive fault prompts and self-diagnostic functions, enabling quick troubleshooting. Servo-driven cross-seal bag pulling ensures superior running stability and repeatable accuracy across all four lanes. This high level of automation supports continuous, unattended production cycles, significantly reducing manual intervention and boosting overall line efficiency.
User-Centric Design for Flexibility
Designed with the operator in mind, the line incorporates features that simplify changeovers, maintenance, and cleaning. These include an automatic web guiding system for film alignment, a dedicated waste-bag removal device for commissioning, and a quick film splicing table. The metering unit and longitudinal seal structure are designed for easy disassembly, facilitating rapid cleaning and product changeovers to minimize downtime and enhance operational flexibility.
Hygienic and Compliant Construction
To meet the rigorous standards of food and pharmaceutical packaging, the machine offers build options aligned with Good Manufacturing Practice (GMP) expectations. The primary frame and electrical enclosures can be constructed from 304 stainless steel or aluminum alloy. All parts that come into contact with the product are manufactured from 304 stainless steel, supporting stringent hygienic operation, ease of sanitation, and long-term corrosion resistance in demanding production environments.
Technical Specifications
| Module | Model | Key Specifications |
|---|---|---|
| 4-Column Ultrasonic Back-Seal Packaging Machine | PM180LUD4-SYB | Applicable material: Wet granules/particles (approx. 10%–35% humidity) Dose range: 0.4–0.6 g/bag Measurement accuracy: ≤ ±10% Speed: 30–40 bags/min per column (120-160 bags/min total) Bag size (Single-row): Length 34 mm; Film width 30 mm; Width 12.3–25 mm (sample dependent) Film width: 120 mm Sealing: Longitudinal back seal mesh & side folds (6 mm); Ultrasonic transverse diagonal mesh (4 mm) Cutting: Independent flat-mouth cutting Film type: Composite materials (e.g., BOPP/PE) Power: AC 220V / 50Hz, 3 kW Air consumption: 6 bar, 0.6 m³/min Configuration: Inovance HMI+PLC, self-diagnostics; Airtac pneumatics; 4-way temp control; auto web guide; waste-bag removal; Schneider/OMRON electrics; servo pull; quick splice table; safety switches. |
| 4-Column Rotary Disk Measuring Device | SYB-4-R | Measuring range: 0.4–0.6 g/bag Adjustment: Rotary disk with adjustable cups Accuracy: ±1–10% (material/speed dependent) Drive: CAM divider Auxiliary control: Precision throttle valve for blowing/discharging Hopper: Integrated rotary dispersing device Materials: 304 SS or Aluminum alloy (contact parts: 304 SS) Design: Easy disassembly for cleaning Air consumption: 6 bar, 0.8 m³/min Power: AC 220V / 50Hz, 0.4 kW |
| Point-Stop Bucket Counting Conveyor | ZG135-75-01-00 | Counting material: Granule sachets Counting setup: 20 sachets/bucket; 140 sachets/can Function: Fixed-stop conveyor for buffering & release Belt/Bucket: Food-grade PVC belt + stainless steel bucket Features: Automatic positioning; interfaces with packer discharge |
| Automatic Jar Unscrambler | LP-750-00 | Jar size: Ø75 × 135 mm (sample) Turntable diameter: 750 mm Power: AC 220V / 50Hz, ~0.2 kW (VFD control) Integration: Conveyor docking interface |
| Automatic Capping Machine | LHJ-SV-80 | Capping speed: 30–40 boxes/min (VFD control) Cap specification: Customer sample Power: AC 220V / 50Hz, ~0.4 kW Air consumption: 6 bar, 0.2 m³/min Infeed: Lifting conveyor with COG identification Control: Coordinated with feeding unit Electricals: Schneider or Omron |
| Automatic Feeding & Capping Unit (with Conveyor) | ZG135-75-00 | Production speed: 1–15 boxes/min Jar size: Ø75 × 135 mm (sample) Power: AC 220V / 50Hz, ~0.4 kW Air consumption: 6 bar, 0.3 m³/min Pressing method: Pneumatic positioning gland Conveyor length: ~2 meters Electricals: Schneider or Omron |
Application Areas
This versatile packaging line is designed to excel in several key market segments where precision, hygiene, and automation are paramount.
Nicotine Pouch and Similar Sachet-to-Can Packaging
Primarily engineered for the nicotine pouch industry, this line is the ideal solution for high-speed production of small-dose sachets and their subsequent automated counting, collating, and loading into cans or jars. It ensures consistent output and packaging quality, supporting robust supply chains for nicotine pouches and analogous sachet-based consumer products.
Wet Granule and Moist Particulate Packaging
The machine is specifically suitable for packaging wet, cohesive particulate materials within the specified moisture range (approx. 10-35%). Its combination of ultrasonic sealing (which performs well on damp films) and the precision rotary-disk filler makes it a reliable choice for applications where consistent, small-gram fills of challenging, moist granules are required.
Food, Functional, and Consumer Granule Products
This automated line finds broad application in packaging various dry and semi-moist granule products for the food, nutraceutical, and functional consumer goods sectors. It handles sachets made from standard composite films (e.g., BOPP/PE) and automates the downstream container handling processes—including unscrambling, buffering, feeding, and capping—making it suitable for semi-to-fully automated production environments demanding efficiency and hygiene.
