Automated Lotion Packaging Line for Sachets and Bottles, Complete Turnkey System

Automated Lotion Packaging Line for Sachets and Bottles: Complete Turnkey System

Packmate (GuangDong) Co., Ltd. introduces its state-of-the-art Automated Lotion Packaging Line, a premier turnkey solution engineered for the high-speed, precise, and hygienic packaging of lotions, creams, gels, and similar viscous products. This comprehensive system is designed to seamlessly handle both sachets and bottles, integrating every stage from container feeding and accurate filling to final sealing and cartoning. Built upon over three decades of expertise in intelligent packaging for the food, pharmaceutical, and health industries, this line embodies our commitment to delivering reliable, innovative, and complete production solutions. It is the ultimate choice for manufacturers aiming to automate their packaging process, slash labor costs, minimize product waste, and achieve consistent, high-quality output for competitive domestic and international markets.

Key Product Features

Our automatic lotion filling line integrates advanced technology with robust engineering to deliver unparalleled performance, versatility, and operational ease.

• Dual-Format Flexibility: Seamlessly handles both pre-made sachets/pouches and various bottle shapes and sizes (plastic, glass) on a single, modular line. This allows for rapid changeovers and effortless production diversification to meet market demands.
• High-Precision Filling: Equipped with state-of-the-art piston or pump filling technology to ensure filling accuracy within ±0.5% for viscous products. This precision eliminates costly product giveaway and guarantees consistent fill volumes in every unit.
• Complete Turnkey Integration: We provide a fully synchronized line that includes automatic bottle/sachet unscrambling, precision filling, capping (for bottles), sealing (for sachets), labeling, coding, and cartoning. The entire process is seamlessly controlled from a central, user-friendly HMI panel.
• Hygienic & Easy-Clean Design: Constructed with 304 stainless steel on all product-contact surfaces and featuring Clean-in-Place (CIP) / Sterilize-in-Place (SIP) capabilities where required. This design meets the stringent hygiene standards essential for cosmetics, pharmaceuticals, and food products.
• Intelligent Control System: Features a PLC-based control system with an intuitive touchscreen interface for easy parameter setting, real-time production monitoring, quick fault diagnosis, and comprehensive data recording. This ensures smooth operation and minimizes downtime.
• High-Speed Production: Engineered for continuous, reliable operation with speeds of up to 200 bottles per minute or 300 sachets per minute (depending on configuration), dramatically boosting your output capacity and throughput.
• Robust & Reliable Construction: Backed by Packmate’s 30+ years of manufacturing excellence, the line is built for durability and long-term performance in demanding production environments, ensuring a fast return on investment.

Technical Specifications

The following table outlines the key technical parameters of our standard Automated Lotion Filling Line. All specifications can be customized to meet specific project requirements and production goals.

Application Fields

This versatile and hygienic packaging line is ideally suited for a wide range of industries that require precise, efficient, and reliable packaging of viscous liquids and semi-solids.

• Cosmetics & Personal Care: Perfect for packaging facial creams, body lotions, hand sanitizers, gels, serums, and hair care products like shampoos and conditioners into retail-ready sachets or bottles.
• Pharmaceutical & Healthcare: Meets strict hygiene protocols for packaging medicinal creams, ointments, gels, antiseptic solutions, and other topical formulations.
• Food & Beverage: Suitable for packaging condiments (like mayonnaise, ketchup), sauces, edible oils, honey, yogurt, and dairy-based creams into single-serve sachets or bottles.
• Household & Industrial Chemicals: Efficiently packages liquid soaps, detergents, fabric softeners, lubricants, and similar chemical products.

By automating your packaging with this complete turnkey system, you streamline operations, ensure brand consistency, enhance product safety, and achieve significant scalability for future growth.