Automated Packaging Line for Liquid Facial Cleanser Sachets and Stick Packs

Maximize liquid cleanser production with our automated packaging line. It precisely fills sachets and stick packs at high speed, ensuring hygienic, consistent quality for greater efficiency and output.

Product Details

Automated Packaging Line for Liquid Facial Cleanser Sachets and Stick Packs

Packmate (GuangDong) Co., Ltd. introduces its premier Automated Packaging Line, a sophisticated and fully integrated solution engineered for the high-volume production of liquid personal care products. This line is specifically designed to handle the precise and hygienic packaging of liquid facial cleansers, serums, toners, and similar viscous formulations into both single-dose sachets and portable stick packs. Representing over three decades of engineering excellence from one of China’s leading manufacturers of intelligent packaging equipment, this turnkey system is built to deliver exceptional productivity, unwavering accuracy, and robust reliability. It streamlines your entire packaging workflow, ensuring each unit is filled, sealed, and coded with consistent perfection to uphold your brand’s quality standards and accelerate your time-to-market.

Product Features & Core Advantages

This automated line embodies advanced engineering focused on operational excellence, flexibility, and product integrity. It integrates seamlessly into production environments, maximizing output while minimizing waste and manual intervention.

  • High-Speed Multi-Lane Production: Engineered for simultaneous, multi-lane operation, the system dramatically boosts output capacity for both sachets and stick packs, efficiently meeting tight production deadlines and large-scale order requirements.
  • Precision Volumetric Filling System: Equipped with highly accurate servo-driven piston fillers, the machine guarantees each sachet or stick pack receives an exact, consistent dose of product, which is fundamental for cost control, consumer trust, and brand reputation.
  • Dual-Format Versatility: The line offers exceptional flexibility, allowing for quick changeovers between producing single-dose sachets and convenient, on-the-go stick packs. This adaptability supports diverse product lines and targeted marketing campaigns without significant capital investment in separate machinery.
  • Intelligent Control & Monitoring: Operation is centralized through a user-friendly PLC system with a color touch-screen HMI (Human-Machine Interface). This enables easy setup, recipe storage, real-time production monitoring, performance analytics, and simplified troubleshooting.
  • Hygienic Sanitary Construction: Critical product contact parts are constructed from high-grade stainless steel (SUS304/SUS316), featuring a smooth, easy-to-clean design. This ensures product purity, simplifies maintenance, and supports compliance with stringent GMP and hygiene standards.
  • Integrated Quality Assurance: The line incorporates automatic detection systems for missing packages or unfilled pockets, along with integrated date and batch coding. This end-to-end quality control ensures only perfectly filled and correctly marked products proceed to final collection.
  • Robust & Reliable Design: Built with durability in mind, the line features high-quality components and a stable mechanical structure, ensuring continuous, low-downtime operation essential for 24/7 manufacturing environments.

Technical Specifications

The following table outlines the key operational parameters of the Automated Packaging Line for Liquid Facial Cleanser.

Parameter Specification
Product Applicability Liquid Facial Cleanser, Lotion, Serum, Toner, Gel, Shampoo, Conditioner, and similar viscous liquids.
Packaging Formats Single-Dose Sachets, Portable Stick Packs (Flat Bottom or Stand-up).
Packaging Materials Laminated Films (e.g., PET/AL/PE, PET/PE, NY/PE, OPP/PE).
Filling Volume Range 1 ml to 50 ml (Customizable outside this range upon request).
Filling Accuracy ± 1% (or better, depending on product viscosity).
Maximum Production Speed Up to 600 bags per minute (Speed is dependent on bag size, material, and number of operational lanes).
Power Requirements Custom-configured based on full line setup; standard: 380V/50Hz/3Phase (or as per local standards).
Air Pressure Requirement 0.6 – 0.8 MPa.
Machine Dimensions (L*W*H) Varies with configuration; provided in detailed layout drawings.
Control System Programmable Logic Controller (PLC) with Color Touch Screen HMI.
Construction Materials Main Frame: Carbon Steel with powder coating. Contact Parts: Stainless Steel SUS304/SUS316.

Product Application Fields

This automated packaging line is an ideal solution for manufacturers across the cosmetics, personal care, and pharmaceutical industries who require efficient, precise, and flexible packaging for liquid products. Its primary application is in the high-speed production of single-use and travel-sized units.

  • Cosmetics & Skincare: Perfect for packaging facial cleansers, micellar water, toners, serums, essences, sheet mask essence, and moisturizing gels into sample sachets or retail stick packs.
  • Personal Care & Hair Care: Efficiently packages shampoos, conditioners, shower gels, hand sanitizers, and lotions into convenient single-dose formats for hotels, airlines, promotions, or retail.
  • Pharmaceutical & OTC Products: Suitable for packaging liquid oral doses, topical ointments, disinfectants, and saline solutions where precise dosing and hygienic packaging are paramount.
  • Sample & Promotional Packaging: Excellently suited for creating high volumes of product samples for marketing campaigns, magazine inserts, or in-store promotions.
  • Contract Packaging (Co-Packing): Provides the speed, flexibility, and reliability required by third-party logistics and co-packing companies serving multiple brands with diverse packaging needs.

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