Automated Packaging Line for Single-Serve Coffee Sachets and Stick Packs

Automated Packaging Line for Single-Serve Coffee Sachets and Stick Packs

Packmate (GuangDong) Co., Ltd. presents its premier Automated Packaging Line, a complete turnkey solution engineered for the high-speed, precision packaging of instant coffee powder into single-serve sachets and stick packs. This fully integrated system is designed to meet the rigorous demands of modern coffee brands, ensuring optimal product freshness, consistent dosing, and a premium presentation that stands out on retail shelves. Leveraging over three decades of specialized expertise in intelligent packaging systems, Packmate delivers a robust production line that masterfully combines exceptional operational speed with unwavering reliability. It is the definitive choice for manufacturers aiming to scale production, minimize operational waste, and guarantee a consistently high-quality output for their soluble coffee products.

Product Features

Our automated packaging line is distinguished by several core features that set a new benchmark for performance, flexibility, and operational efficiency in the industry.

• High-Speed Multi-Lane Operation: Engineered for maximum throughput, the system features advanced multi-lane feeding and forming mechanisms capable of producing a high volume of sachets and stick packs per minute, dramatically boosting overall production capacity.
• Precision Gravimetric Filling: Incorporates state-of-the-art multi-head weighers or auger filler systems to ensure exceptionally accurate dosing of instant coffee powder. This guarantees consistent fill weight for every unit and strict compliance with net content regulations.
• Superior Seal Integrity: Utilizes precise heat-sealing technology with fully adjustable temperature and pressure controls to create strong, hermetic seals. This is critical for preserving the delicate aroma, flavor, and extended shelf life of hygroscopic coffee powder.
• Quick-Change Format Flexibility: Designed for rapid changeover between different packaging formats—such as various sachet sizes or stick pack styles—and product types. This minimizes downtime and enhances operational agility for both long runs and short batch production.
• Intelligent Control System: Centered on a user-friendly, PLC-based HMI (Human-Machine Interface) touchscreen. The system allows for intuitive parameter setting, real-time production monitoring, instant diagnostics, and comprehensive data collection for detailed production analysis and optimization.
• Robust & Hygienic Construction: Built with food-grade stainless steel (SUS304) in all critical product contact areas. The line features a sanitary, smooth design that is easy to clean and maintain, ensuring compliance with the most stringent global food safety and hygiene standards.
• Integrated Quality Assurance: Optional integrated vision inspection systems and in-line weight checkers can be incorporated to automatically detect and reject packages with sealing defects, incorrect fill levels, or misprinted codes, ensuring near 100% output quality and consumer trust.

Technical Specifications

Product Application Fields

This automated packaging line is specifically engineered for the dynamic food and beverage sector, offering versatile and reliable packaging solutions for a wide range of products.

• Instant Coffee & Beverage Mixes: The primary application for packaging instant coffee powder, 3-in-1 coffee mixes, milk tea powder, cocoa, and other soluble hot beverage products into single-serve portions.
• Food Ingredients & Additives: Ideal for packaging granular or powdered food ingredients such as sugar, salt, spices, seasoning powder, soup bases, and bouillon into convenient stick packs or sachets.
• Nutritional & Dietary Supplements: Suitable for packaging protein powders, meal replacement mixes, vitamin supplements, and other nutraceutical powders in precise, single-dose formats.
• Pharmaceutical & Healthcare Products: Can be configured to handle the precise dosing and hygienic packaging requirements for certain pharmaceutical powders, oral rehydration salts (ORS), and medicinal teas.