Automated Packaging System for Granular, Powdered, and Liquid Materials

Automated Packaging System for granular, powder, and liquid materials. Ensures precise, leak-proof filling to boost efficiency, cut waste, and maintain consistency. Designed for easy integration, low maintenance, and high-volume production demands.

Product Details

Automated Packaging System for Granular, Powdered, and Liquid Materials

Packmate (GuangDong) Co., Ltd. presents its state-of-the-art Automated Packaging System, a fully integrated turnkey solution engineered to deliver unparalleled efficiency, precision, and reliability for the packaging of granular, powdered, and liquid products. Drawing on over three decades of expertise in the food, pharmaceutical, and health industries, this system represents the pinnacle of automated packaging technology. It is designed to seamlessly manage the entire process from product feeding to final bag sealing, ensuring maximum throughput while guaranteeing impeccable product integrity, hygiene, and consistent, leak-free packaging. Ideal for high-volume production environments, this robust line is easy to integrate with existing equipment and maintain, offering a future-proof investment that boosts productivity and reduces operational waste.

Key Product Features

Our Automated Packaging System is distinguished by a suite of advanced features engineered to optimize workflow, enhance precision, and ensure long-term reliability.

  • Versatile Multi-Format & Multi-Product Handling: Effortlessly packages granules, powders, and liquids into a wide array of formats including stick packs, sachets, and flat or stand-up pouches, providing exceptional flexibility to meet diverse market and product requirements.
  • High-Speed, Multi-Lane Synchronized Operation: Incorporates advanced multi-lane technology that enables simultaneous packaging across several lines, dramatically increasing output rates to maximize production capacity and meet demanding deadlines.
  • Precision Gravimetric and Volumetric Filling: Utilizes highly accurate load cells for granular/powdered products and precision volumetric pumps for liquids. This ensures consistent fill weights and volumes, minimizing product giveaway and ensuring strict compliance with industry standards.
  • Intelligent Integrated Control System: Features a centralized PLC with a user-friendly color touchscreen HMI for real-time monitoring, comprehensive recipe management, easy diagnostics, and quick adjustment of all line parameters, ensuring simple operation and control.
  • Robust and Hygienic Construction: Built with high-grade stainless steel and food/medical-grade contact surfaces. This ensures superior durability, corrosion resistance, and full compliance with GMP and stringent hygiene standards for sensitive industries.
  • Seamless Line Integration: Engineered for easy connectivity with upstream and downstream equipment such as mixers, conveyors, and cartoning machines, enabling the creation of a complete, end-to-end automated production line.
  • Rapid Changeover Capability: Designed with quick-change tooling and intuitive settings to minimize downtime during switches between different products or packaging formats, enhancing overall line flexibility and efficiency.

Technical Specifications

Parameter Specification
Product Applicability Granules, Powders, Liquids, Small Hardware Parts
Packaging Formats Stick Packs, Sachets, Pouches (Flat/Stand-up)
Max. Packaging Speed Up to 1200 packs per minute (multi-lane)
Filling Accuracy ±0.5% for granules/powders; ±1% for liquids
Bag Size Range Length: 30-180mm; Width: 7-100mm
Film Material Laminated films (PET/AL/PE, PET/PE, NY/PE, etc.)
Power Supply 380V/50Hz, 3-Phase (Customizable)
Air Pressure Requirement 0.6-0.7 MPa, >0.6 m³/min
Machine Dimensions (LxWxH) Approx. 8000x2000x2000 mm (Varies by configuration)
Control System PLC with Color Touchscreen HMI
Construction Material High-Grade Stainless Steel (Main Frame & Contact Parts)

Application Fields

This versatile Automated Packaging System is ideally suited for a wide range of industries that require high-speed, accurate, and hygienic packaging of dry and wet products. Its primary application fields include:

  • Food & Beverage Industry: Perfect for packaging instant drink mixes, sugar, salt, spices, seasoning powders, soup bases, coffee, tea, sauces, edible oils, and liquid flavorings into convenient single-serve or multi-serve packs.
  • Pharmaceutical & Nutraceutical Industry: Excellently suited for dosing and packaging powdered supplements, electrolyte mixes, protein powders, herbal granules, effervescent tablets, and single-dose liquid medicines with critical accuracy and under hygienic conditions.
  • Chemical & Industrial Products: Reliably packages detergents, cleaning powders, lubricants, additives, pigments, dyes, and various granular or powdered industrial components.
  • Agricultural & Horticultural Sector: Efficiently handles seeds, fertilizers, pesticides (granular/powdered), and liquid plant nutrients.
  • Cosmetics & Personal Care: Ideal for packaging bath salts, body powders, face masks (powdered), shampoos, lotions, and other liquid or granular personal care products in sample or retail sachets.

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