Automated Sachet and Stick Pack Lines for Sterile Medical Supply Packaging

Automated Sachet and Stick Pack Lines for Sterile Medical Supply Packaging

In the highly regulated and critical field of medical device and pharmaceutical packaging, maintaining absolute sterility, precision, and operational efficiency is paramount. Packmate (GuangDong) Co., Ltd. introduces its state-of-the-art Automated Sachet and Stick Pack Lines, engineered specifically to meet the uncompromising demands of sterile medical supply packaging. These fully automated, turnkey systems are designed to handle a comprehensive range of medical-grade products—including antiseptic powders, single-dose medications, lubricating gels, saline solutions, and sterile wipes—with exceptional accuracy and guaranteed hygiene. Built upon decades of packaging innovation, our lines ensure complete product integrity from the initial filling to the final hermetic seal. They provide a robust, scalable solution for manufacturers aiming to elevate production capacity while rigorously adhering to international quality standards such as ISO 13485, cGMP, and other stringent regulatory compliance requirements.

Product Features

Our automated packaging lines integrate cutting-edge technology with robust, hygienic design to deliver unmatched performance and reliability in medical packaging environments.

• High-Speed, Multi-Lane Production: Engineered for maximum throughput, our systems feature advanced multi-lane configurations capable of producing up to 1200 packs per minute. This design dramatically increases output for high-volume medical supply manufacturing without any sacrifice in filling precision or seal quality.
• Aseptic Design & Clean-Room Compatibility: Hygiene is the foremost priority. The systems are constructed with 316L stainless steel contact parts, offer integrated Clean-in-Place (CIP) and Sterilize-in-Place (SIP) options, and are fully compatible with HEPA-filtered cleanroom environments to prevent microbial and particulate contamination throughout the packaging process.
• Ultra-Precise, Servo-Driven Dosing: Equipped with high-accuracy servo-driven auger fillers for powders, piston pumps for viscous fluids, and liquid pumps, these lines guarantee filling accuracy within ±0.5% to ±1.0%. This ensures every single-dose sachet or stick pack contains the exact specified amount, which is critical for patient safety and regulatory compliance.
• Comprehensive In-Line Quality Assurance: The lines feature integrated intelligent inspection systems, including checkweighers, metal detectors, and high-resolution vision inspection cameras. These systems automatically detect and reject any non-conforming packs—whether underweight, overweight, or with seal defects—ensuring 100% quality assurance for every unit that leaves the production line.
• Intuitive HMI & Centralized PLC Control: A user-friendly, centralized touch-screen Human-Machine Interface (HMI) allows for seamless recipe management, real-time monitoring of all operational parameters, and rapid changeovers between different product formats and pack sizes. This minimizes downtime, reduces operator error, and enhances overall line efficiency.
• Flexible Material Handling for Superior Barrier Protection: Capable of processing a wide variety of medical-grade laminated materials such as paper/Al/PE, PET/AL/PE, and NY/PE. The systems ensure excellent seal integrity, providing the necessary barrier against moisture, oxygen, and light to guarantee product sterility and extend shelf life.

Technical Specifications

Product Application Fields

Packmate’s Automated Sachet and Stick Pack Lines are indispensable for manufacturers requiring sterile, reliable, and high-speed packaging solutions across the medical and pharmaceutical industries.

• Single-Dose Pharmaceuticals: Ideal for packaging precise doses of powders, granules, or liquids, such as analgesics, antibiotics, electrolytes, and effervescent powders.
• Sterile Medical Consumables: Perfect for packaging antiseptic wipes, lubricating gels, saline solution sachets for irrigation, ultrasound gels, and skin preparation swabs.
• Surgical & Procedure Kits: Used to package components like iodophor powders, sterile lubricants, or other single-use substances included in pre-assembled medical kits.
• Diagnostic Reagents & Chemicals: Suitable for packaging hygroscopic or light-sensitive reagents, buffer salts, and calibration standards in protective stick packs or sachets.
• Nutraceuticals & Medical Nutrition: Applicable for sterile packaging of protein powders, vitamin mixes, and other nutritional supplements intended for clinical or hospital use.