Automated Liquid and Gel Sachet Filling System for Packaging Lines

Automated Liquid and Gel Sachet Filling System for Packaging Lines

Packmate’s Automated Liquid and Gel Sachet Filling System represents the pinnacle of efficiency and precision for modern packaging operations. This fully integrated, state-of-the-art machine is engineered specifically for the high-speed, hygienic, and consistent packaging of a wide range of liquid and gel products. From personal care essentials like shampoos, conditioners, and shower gels to pharmaceutical gels, food sauces, and household chemicals, this system automates the entire sachet production process. It seamlessly handles film feeding, precision forming, accurate volumetric filling, hermetic sealing, and clean cutting to produce uniform, professional, and leak-proof sachets. Designed for seamless integration into existing or new packaging lines, it embodies robust construction and intelligent automation to maximize output, ensure consistent quality, and significantly reduce operational waste and labor costs.

Product Features

The system incorporates a comprehensive suite of advanced technologies designed for superior performance, operational flexibility, and unwavering reliability in demanding 24/7 production environments.

• High-Precision Volumetric Filling: Utilizes servo-driven piston or advanced peristaltic pumps to ensure accurate dosing for both free-flowing liquids and viscous gels, guaranteeing portion control and minimizing product giveaway.
• Advanced Anti-Foaming & Degassing Technology: Integrated systems actively prevent foam formation during the filling cycle, which is critical for products like shampoos and liquid soaps, ensuring clean fills, exact dosing, and perfect seal integrity.
• Multi-Lane, High-Speed Configuration: Available in single or multi-lane setups to dramatically scale production capacity, capable of producing thousands of sachets per hour to meet high-volume demands.
• Hygienic Design with CIP/SIP Capability: Constructed with 316/304 stainless steel for all product contact parts. Supports Clean-in-Place (CIP) and Sterilize-in-Place (SIP) protocols, making it ideal for cosmetic, pharmaceutical, and food-grade applications.
• Intelligent Touchscreen HMI & PLC Control: A user-friendly graphical interface allows for easy recipe management, real-time parameter adjustment, production monitoring, and diagnostics, storing settings for quick product changeovers.
• Rapid Changeover & Tool-Less Adjustments: Modular design enables swift switching between different sachet sizes and products, significantly reducing downtime and enhancing production line flexibility.
• Robust Servo-Driven Motion System: All critical movements are powered by high-performance servo motors, ensuring synchronized, precise, and energy-efficient operation with minimal mechanical wear and tear.
• Comprehensive Safety & Fault Detection: Equipped with full safety guarding, emergency stops, and real-time sensors to detect issues like film breaks, misfeeds, or seal defects, automatically pausing operation to prevent waste and protect the machine.

Technical Specifications

Application Areas

This versatile automated filling system is engineered to meet the stringent packaging needs of diverse industries that require reliable, hygienic, and efficient single-serve or sample-sized packaging solutions.

• Personal Care & Cosmetics: Ideal for shampoos, conditioners, shower gels, liquid soaps, hand sanitizers, lotions, creams, and hair gels.
• Pharmaceutical & Healthcare: Suitable for disinfectant gels, medicinal ointments, liquid supplements, and single-dose pharmaceutical liquids.
• Food & Beverage: Perfect for sauces (ketchup, mayonnaise, soy sauce), dressings, edible oils, honey, syrup, and liquid flavorings.
• Household & Industrial Chemicals: Effective for detergents, fabric softeners, dishwashing liquids, lubricants, and adhesives.