Automated Multi-Lane Sachet Filling and Sealing System for Granules and Powders

An automated multi-lane sachet filling and sealing system designed for granules and powders. It ensures precise, high-speed packaging with airtight seals, minimizes product waste, and enhances production efficiency. Compact and easy to integrate, it requires minimal maintenance for smooth, continuous operation.

Product Details

Automated Multi-Lane Sachet Filling and Sealing System for Granules and Powders

Packmate (GuangDong) Co., Ltd. introduces its Automated Multi-Lane Sachet Filling and Sealing System, a pinnacle of engineering designed for the high-volume, high-precision packaging of granular and powdered products. This fully automated, turnkey system integrates advanced product handling, precision dosing, and robust sealing technologies into a single, seamless production line. Engineered for maximum throughput with minimal waste, it addresses the critical demands of modern industries for impeccable portion control, exceptional speed, and uncompromising hygiene. This system embodies over three decades of Packmate’s expertise in developing intelligent and reliable packaging solutions that empower businesses to scale their operations with confidence and efficiency.

Product Features

This advanced packaging system is distinguished by a comprehensive suite of features engineered for superior performance, operational simplicity, and long-term reliability.

  • High-Speed Multi-Lane Operation: Simultaneously fills and seals product through multiple parallel lanes, dramatically increasing output compared to single-lane machines and maximizing production floor efficiency.
  • Precision Dosing System: Incorporates highly accurate multi-head weighers or volumetric fillers to ensure each sachet contains the exact specified weight or volume, guaranteeing product consistency and regulatory compliance.
  • End-to-End Automation: The entire workflow—from product infeed and dosing to bag forming, filling, sealing, and ejection—is fully automated, significantly reducing labor costs and minimizing human error.
  • Versatile Material & Format Compatibility: Capable of handling a wide range of packaging films, including high-barrier laminates, to protect product integrity. It easily produces various sachet styles like pillow, gusseted, or block-bottom bags.
  • Intelligent Touchscreen Control: Features a user-friendly industrial Human-Machine Interface (HMI) for effortless parameter setting, recipe management, real-time production monitoring, and diagnostic access, simplifying operation and rapid changeovers.
  • Robust & Hygienic Construction: Built with high-grade stainless steel frames and food/pharmaceutical-grade contact surfaces, ensuring exceptional durability, ease of cleaning, and compliance with GMP and other industry standards.
  • Integrated Quality Assurance: Designed for seamless integration of inline checkweighers and metal detectors, providing 100% quality control and automatic rejection of any non-conforming sachets.
  • Compact & Efficient Design: Engineered with a space-saving footprint for easy integration into existing production lines, featuring minimal moving parts for reduced maintenance and seamless, continuous operation.

Technical Specifications

The following table outlines the key technical parameters of the Automated Multi-Lane Sachet Filling and Sealing System. Specifications can be customized to meet specific application requirements.

Parameter Specification
Product Type Granules, Powders, Fine Particles
Packaging Speed Up to 1200 bags per minute (dependent on number of lanes & product characteristics)
Number of Lanes 4 to 16 lanes (configurable)
Weighing / Filling Accuracy ±0.1g to ±1g (depends on product and dosing system type)
Sachet Size Range (L x W) Length: 30mm – 200mm; Width: 20mm – 150mm
Film Roll Maximum Width Up to 420mm
Sealing Type Hot-knife cut & seal, or continuous band seal
Power Supply 380V / 50Hz / 3 Phase (or as per local standards)
Control System PLC with Industrial Touchscreen HMI
Main Construction Material 304 Stainless Steel & Food-Grade Plastics
Compressed Air Requirement 0.6-0.8 MPa, Clean & Dry

Product Application Fields

The versatility and precision of the Automated Multi-Lane Sachet Filling and Sealing System make it an indispensable asset across a diverse range of industries where accurate, hygienic, and high-speed packaging is paramount.

  • Food & Beverage Industry: Ideal for packaging instant drink mixes (coffee, tea, chocolate), soup bases, spices, seasoning powders, sugar, sweeteners, powdered milk, and nutritional supplements.
  • Pharmaceutical & Nutraceutical Industry: Perfect for single-dose sachets of powdered medicines, effervescent tablets in powder form, electrolyte mixes, herbal powders, protein powders, and vitamin supplements, ensuring precise dosage and excellent barrier protection.
  • Chemical & Agrochemical Industry: Used for packaging detergents, cleaning agents, water treatment chemicals, pigments, dyes, and fertilizers in precise, safe, and user-friendly single-use sachets.
  • Cosmetics & Personal Care: Suitable for portion-controlled packaging of bath salts, facial powder masks, foot soak powders, hair dye components, and other powdered cosmetic formulations.

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