Automated Sachet Filling and Sealing System for Creams and Pharmaceuticals

Automated Sachet Filling and Sealing System for Creams and Pharmaceuticals

Packmate (GuangDong) Co., Ltd. introduces its premier Automated Sachet Filling and Sealing System, a pinnacle of engineering designed for the exacting standards of the pharmaceutical and cosmetic sectors. This fully automated system encapsulates over 30 years of specialized expertise in creating intelligent, turnkey packaging solutions. It is meticulously crafted for the hygienic, precise, and high-volume packaging of semi-solid and viscous products—including creams, ointments, gels, lotions, and medicinal preparations—into individual sachets. From ensuring accurate pharmaceutical dosing to creating attractive sample packs, this system guarantees product integrity, enhances shelf appeal, and maximizes production efficiency from the initial fill to the final, hermetic seal.

Product Features

Our Automated Sachet Filling and Sealing System integrates cutting-edge technology with robust construction to deliver unmatched reliability and performance on the packaging line.

• Ultra-Precise Servo Filling System: A servo-driven positive displacement pump ensures exceptional dosing accuracy for viscous products, eliminating waste and guaranteeing consistent fill volume in every sachet, which is critical for cost control and pharmaceutical compliance.
• Advanced Hermetic Sealing Technology: Equipped with precision-controlled heat sealing jaws that apply optimal temperature and pressure, creating strong, leak-proof seals on laminated films. This technology preserves product freshness, prevents contamination, and significantly extends shelf life.
• Intuitive Touchscreen HMI & PLC Control: A centralized programmable logic controller (PLC) with a user-friendly color touchscreen interface allows for effortless operation, quick changeovers between product formats, and real-time monitoring of production speed, output, and system diagnostics.
• Hygienic GMP-Compliant Design: Constructed with high-grade stainless steel (SS304/SS316) at all product contact points. The machine’s smooth surfaces and modular design facilitate rapid, thorough cleaning and sanitization, minimizing downtime and ensuring compliance with Good Manufacturing Practice (GMP) standards.
• High-Speed & Stable Operation: Engineered for continuous, high-speed production with remarkable stability. This design dramatically boosts output, reduces manual labor, lowers operational noise, and ensures a swift return on investment.
• Exceptional Format Versatility: Capable of producing various sachet styles such as pillow packs and three-side seals. The system offers flexibility with options for perforations, notches, and integrated date/batch coding printed directly onto the packaging film.
• Integrated Quality Assurance: Supports optional add-ons like vision inspection systems and missing sachet detection to automatically verify seal integrity and print quality, ensuring every package meets the highest standards before leaving the production line.

Technical Specifications

Application Fields

This versatile automated system is engineered to serve a wide spectrum of industries where precision, hygiene, and efficiency in unit-dose packaging are paramount.

• Pharmaceutical Industry: Ideal for packaging single-dose or short-course medications such as topical ointments, analgesic gels, antiseptic creams, and medicated lotions, ensuring accurate dosing and patient compliance.
• Cosmetics & Skincare: Perfect for high-quality packaging of facial creams, serums, masks, body lotions, hair gels, and sample sachets, enhancing brand presentation and product preservation.
• Nutraceuticals & Health Products: Suitable for packaging viscous supplements like herbal balms, pain relief gels, and specialized therapeutic creams.
• Chemical & Industrial Products: Can be adapted for packaging lubricants, adhesives, sealants, and other industrial-grade semi-solid compounds in protective, single-use sachets.