Prefabricated Automatic Bag Packaging Machine (DS-160H)
The DS-160H is a single-station, horizontal prefabricated bag packaging machine engineered to deliver clean, consistent, and visually appealing pouch packaging solutions. Constructed with a robust 304 stainless-steel main frame and material-contact components, it is designed for hygienic operation and long-term durability. This versatile system accommodates liquid, powder, and granular products, offering flexible dosing configurations and intelligent control. By automating the complete packaging cycle—including bag feeding, opening, precise filling, and sealing—the DS-160H significantly reduces manual labor dependency while enhancing production repeatability and operational stability. It is an optimal automation upgrade for small to mid-sized production lines seeking efficiency and reliability.
Product Features
Engineered with a compact footprint and an optimized structural design, the DS-160H facilitates easy deployment even within space-constrained workshop environments. Its installation demands minimal site-specific modifications, simplifying integration into existing production layouts. The machine operates on a standard AC 220V power supply, reducing infrastructure complexity and lowering initial setup costs.
The operational logic of the DS-160H is streamlined through a multi-step automated process, which minimizes mechanical complexity and enhances overall system stability. Consistent bag handling and precision sealing control ensure reliable performance and low downtime in continuous production runs. A user-friendly touch-screen interface allows for rapid parameter setup and enables quick machine start-up post power-on, making it accessible for operators without specialized technical training.
To maximize production flexibility, the DS-160H supports a wide range of prefabricated composite film bag types, including triangular bags and square back-seal bags. Quick-change features allow for fast switching between different bag formats, enabling a single machine to handle multiple product SKUs while maintaining high-quality, neat seals and a professional finished appearance for retail readiness.
Advanced automation and operational safety are integral to the design. The machine incorporates intelligent detection systems that identify missing bags and automatically halt the filling or sealing process when conditions are not met. This functionality minimizes material waste and prevents sealing defects. Sealing temperature is managed with high precision via an intelligent temperature control system featuring automatic compensation, ensuring stable and consistent seal integrity across various film materials and product conditions.
Durability and ease of maintenance are prioritized through the selection of high-quality core components. The system is built around a reliable PLC-based control architecture, complemented by comprehensive fault prompt and self-diagnosis functions. This supports efficient troubleshooting, reduces maintenance time, and contributes to an extended machine service life.
Technical Specifications
| Model | DS-160H Single-Station Horizontal Bag Feeding Packaging Machine |
| Packaging Materials Supported | Powder, Particles, Liquid |
| Filling / Packaging Range | 30–300 ml (configurable by dosing system) |
| Bag Size Range | Width: 80–160 mm; Height: 120–300 mm |
| Packaging Speed | 25–50 bags/min (depending on product properties and cutting/sealing conditions) |
| Sealing Width | 10 mm straight mesh pattern |
| Working Method | Horizontal prefabricated bag feeding |
| Compatible Bag Types | Prefabricated composite film bags (e.g., triangular bags, square back-seal bags) |
| Machine Dimensions (L×W×H) | 1480 × 1200 × 1300 mm |
| Air Consumption | 0.8 m³/min |
| Power Supply | AC 220V, 50Hz |
| Power | 3.0 kW |
| Overall Weight | Approx. 600 kg |
| Main Equipment Material | 304 Stainless Steel |
| Accuracy | ±1% to ±10% (determined based on material characteristics and dosing configuration) |
| Control System | Inovance PLC + Inovance 7-inch color touchscreen; fault prompts & self-diagnosis |
| Temperature Control | Omron intelligent temperature controller with automatic compensation |
| Pneumatic Components | AIRTAC (Taiwan) |
| Material-Contact Parts | SUS304 stainless steel (GMP-aligned design concept) |
Dosing System Options (Select by Product Type)
| Powder Dosing (Screw Feeder) |
Measurement range: 1–30 g (standard with 1 set of metering screws) Accuracy: ±1% to ±10% (depends on powder characteristics and load) Filling speed: ≤50 kg/min Hopper volume: 12 L (with mixing, level sensing, and exhaust features) Screw type: hollow vertical screw (supports nitrogen filling and dust extraction) Material: 304 stainless steel appearance parts; material-contact parts in SUS304 Note: Metering screw is customized per material; customer should provide sufficient product for commissioning and verification before shipment. |
| Particle Dosing (Measuring Cup) |
Measurement range: 1–30 g (measuring cup customized by filling condition) Accuracy: ±1% to ±10% (depends on granule characteristics and load) Filling speed: ≤50 kg/min Hopper volume: 12 L Adjustment: laser scale marking for weight setting Material: 304 stainless steel appearance parts; material-contact parts in SUS304 Note: Measuring cup volume is customized per product; customer should provide sufficient product for commissioning and verification before shipment. |
| Liquid Dosing (Pneumatic Ceramic Piston Pump) |
Pump type: P4-2-R34 pneumatic ceramic piston pump Measurement range: 0–300 ml Valve & piston material: food-grade ceramic Accuracy: ±1% (varies with liquid characteristics) Feeding method: coordinated with the main unit for vertical filling into the bag Includes: mixing device, blocking device, insulated material barrel with jacket heating and thermal insulation Material-contact parts: 304L stainless steel and/or ceramic Note: The recommended dosing device should be selected according to viscosity, particulates, foaming tendency, and flow behavior. |
Application Fields
The DS-160H is ideally suited for automated pouch packaging applications that demand stability, hygienic handling, and dosing adaptability. Its primary application areas span diverse industries: for liquid products, including sauces, edible oils, beverage concentrates, liquid detergents, and chemical solutions; for powder products, such as seasonings, nutritional supplements, food additives, detergent powders, and fine chemical powders; and for granular products, encompassing seeds, snack items, pellets, coffee beans, desiccants, and various industrial granules. This machine is the perfect solution for manufacturers aiming to achieve scalable, high-performance packaging across multiple product types and bag formats, all while ensuring consistent seal quality and a polished, shelf-ready presentation.
